Trayseal and topseal packaging machines: projects and case studies

Tecnovac Athena tray sealer

Tecnovac’s Athena series offers versatile, robust and hygienically designed stand-alone top-seal machines that are ready to tackle any packaging challenge. From simple sealing applications to advanced MAP and SKIN packaging – the Athena machines combine Italian reliability with smart flexibility, specially developed for small and medium-sized production sites. Compact power with maximum precision The Athena is a fully automatic top-seal machine, designed to effortlessly seal trays with or without modified atmosphere (MAP) or SKIN packaging. Thanks to its robust stainless steel construction, low-maintenance design and intuitive operation, the Athena is perfect for businesses seeking reliability and quality in a single machine. A key advantage of the Athena is its compatibility with the moulds used on the semi-automatic Olympia. This allows customers to scale up easily without additional investment in new tooling. Available models: Athena S – Sealing only Athena VG – Sealing + MAP (Modified Atmosphere Packaging) Athena VG-SKIN – Sealing + MAP + SKIN Athena H250 – Suitable for trays up to 250 mm high Suitable packaging types: Top seal / tray seal MAP packaging SKIN & SKIN protruding Athena Dual Drive – Dual chamber, double the efficiency For those seeking maximum productivity and flexibility, the Athena Dual Drive is the ideal solution. This dual-chamber machine can operate with two identical moulds (to double output) or with two different moulds. Using the PLC system, you can easily select the desired mould without costly downtime. The Athena Dual Drive is ideal for production environments where different formats are used, or where rapid product changeovers are crucial. Advantages of the Dual Drive: Up to 2x higher capacity Instant switching between two moulds via touchscreen Less downtime, higher output Perfect for production lines with multiple tray sizes Why choose the Athena series? Stainless steel construction: durable, hygienic and industrially reliable Modular design: from sealing to SKIN packaging Compatible with Olympia moulds: easy to scale up Simple operation: via a 15" HMI touchscreen Smart investment: ideal for growing production lines Would you like to test the top sealer with your own product? Would you like to see the Athena or Athena Dual Drive in action with your product? We’d be happy to demonstrate the possibilities at our showroom in Halsteren. See for yourself how these machines fit into your production process.

Het Packhuys · Halsteren

Reeseal 32S semi-automatic tray sealer

The ReeSeal 32S is a compact, semi-automatic tray sealer designed for use in supermarkets, restaurants and similar establishments, for heat-sealing products – such as ready meals – into trays. The machine is easy to operate, features control of the sealing parameters and allows for quick format changes. The tools can also be used in the Reebasic automatic tray sealer. Optional extras include a special cutting blade for a premium presentation of the packaging. The machine can be supplied on castors. Technical specifications ReeSeal 32S Maximum tray dimensions: 380 x 280 x 100 mm Maximum film width: 390 mm Speed (cycles/min): max. 6 cycles/minute Power consumption: max. 2 kW Machine length: 481 mm Machine width: 551 mm

Zwager Techniek · Beverwijk

SMART 300 tray sealer

Compact and versatile! Semi-automatic tray sealer for all types of pre-formed trays. Capable of producing MAP and skin packaging. Its simple operation and quick format changes make this compact tray sealer ideal for small-scale use, product development or testing. Short production runs do not usually require fully automatic tray sealers, but they do require high-quality packaging. The SMART 300 semi-automatic tray sealer is compact, flexible and suitable for various tray types and materials. Its simple operation and quick format changes make this compact tray sealer ideal for small-scale use, product development or testing. The SMART tray sealers are suitable for the following applications: Atmospheric packaging (seal only) MAP packaging (modified atmosphere packaging) Vacuum skin packaging (trayskin) The following products are ideal for tray sealing: charcuterie, fresh meat, meat products, fish and fish products, fruit and vegetables, pasta, ready meals, fruit salad, dried fruit, delicatessen salads, soup, sauces, dairy products, pastries, chocolate products, medical and non-food products. The process begins by placing the trays containing the product into the machine’s compartments. The cycle is fully automatic and is started by pressing two buttons simultaneously. The process consists of the following steps: Inserting and closing the tray compartment Vacuum if required (optional) Gas injection if required (optional) Sealing the film onto the tray Cutting the film Trays return to the start position Film advances for the next cycle Whilst the trays are returning to the start position, they are lifted to facilitate the removal and reloading of the trays. If multiple tray sizes are being processed, the sizes can be changed quickly without the use of tools. Tray height adjustments can be made in 1 minute and a full tool change can be completed in less than 5 minutes. The SMART complies with CE standards and the ISO 9001 quality standard. Safety guards are fitted to prevent access to the cutting and sealing areas during the cycle The guards are fitted with safety switches The dual-button start is a safety feature: one button per hand until the tool is in place and the packaging cycle begins The control circuit operates at 24 volts Technical specifications Construction Manufactured from anti-corrosion materials SIEMENS programmable control system LCD parameter and status display Error message display Complies with ‘CE’ and ISO 9001 standards User-friendly Automatic cycle Programmable for 20 recipes Quick format changeover without the use of tools Adjustable tray output time Maintenance Minimal maintenance Easily removable safety covers Access to all machine components IP 65 electrical protection rating for easy cleaning Main options Vacuum system with digital vacuum control Gas injection system with gas cylinder Centring of printed film Encoders Liquid separator Cantilever film roll support Maximum tray height 120 mm Vacuum pump: 63 to 100 m³/h (internally mounted). Accessories for easy format changeover Speed control for packaging liquids and sauces

Ulma Packaging · Vianen