Filling, packaging & sealing: projects and case studies

OMAG packaging machines for single-dose packaging

Omag has been manufacturing machinery for small-format packaging such as sachets, sticks and doypacks for over 50 years. This includes dry products such as powders, granules or free-flowing materials like herbs, coffee and sugar, as well as functional foods, medicines and so on. But also for wet products such as sauces, dressings, gels, medical liquids, cosmetic liquids and so on. This includes all feeding systems, such as screw feeders, volumetric fillers and pumps. Everything is developed and built in-house. Did you know that Omag was the first machine manufacturer in Europe to produce stick pack machines? The sticks and sachets can then be secondary-packed on a fully automatic Omag cartoning machine. Omag has set itself the goal of being the technical market leader in the field of these packaging machines. Many customers worldwide in the food and pharmaceutical sectors choose Omag. Omag designs each machine specifically for its intended application, drawing on many years of experience. The machines are designed to be highly hygienic as standard, are extremely flexible in use and incorporate the latest technology.

KR Packaging · De Meern

CAM Packaging for primary and secondary packaging in the pharmaceutical industry

CAM Packaging is a group of manufacturers united under one company. It has been active in the packaging machinery sector for over 70 years. It is particularly well known for its solutions in the pharmaceutical and medical products sectors, and, more recently, in the nutritional foods sector. This includes blister packaging machines and the subsequent cartoning process. Or the filling of various products such as powders, capsules, tablets, gels and liquids into bottles or jars, which can then also be cartoned. In addition, we offer various solutions for cartoning packaged (pharmaceutical) products for secondary packaging and placement on a pallet. A complete line solution is therefore possible.

KR Packaging · De Meern

Tecnovac Athena tray sealer

Tecnovac’s Athena series offers versatile, robust and hygienically designed stand-alone top-seal machines that are ready to tackle any packaging challenge. From simple sealing applications to advanced MAP and SKIN packaging – the Athena machines combine Italian reliability with smart flexibility, specially developed for small and medium-sized production sites. Compact power with maximum precision The Athena is a fully automatic top-seal machine, designed to effortlessly seal trays with or without modified atmosphere (MAP) or SKIN packaging. Thanks to its robust stainless steel construction, low-maintenance design and intuitive operation, the Athena is perfect for businesses seeking reliability and quality in a single machine. A key advantage of the Athena is its compatibility with the moulds used on the semi-automatic Olympia. This allows customers to scale up easily without additional investment in new tooling. Available models: Athena S – Sealing only Athena VG – Sealing + MAP (Modified Atmosphere Packaging) Athena VG-SKIN – Sealing + MAP + SKIN Athena H250 – Suitable for trays up to 250 mm high Suitable packaging types: Top seal / tray seal MAP packaging SKIN & SKIN protruding Athena Dual Drive – Dual chamber, double the efficiency For those seeking maximum productivity and flexibility, the Athena Dual Drive is the ideal solution. This dual-chamber machine can operate with two identical moulds (to double output) or with two different moulds. Using the PLC system, you can easily select the desired mould without costly downtime. The Athena Dual Drive is ideal for production environments where different formats are used, or where rapid product changeovers are crucial. Advantages of the Dual Drive: Up to 2x higher capacity Instant switching between two moulds via touchscreen Less downtime, higher output Perfect for production lines with multiple tray sizes Why choose the Athena series? Stainless steel construction: durable, hygienic and industrially reliable Modular design: from sealing to SKIN packaging Compatible with Olympia moulds: easy to scale up Simple operation: via a 15" HMI touchscreen Smart investment: ideal for growing production lines Would you like to test the top sealer with your own product? Would you like to see the Athena or Athena Dual Drive in action with your product? We’d be happy to demonstrate the possibilities at our showroom in Halsteren. See for yourself how these machines fit into your production process.

Het Packhuys · Halsteren

Sepia CP01 Case Packer

The Sepia CP01 case packer was developed in-house by Het Packhuys, in collaboration with our trusted partner J-TS. The high demand for a compact yet fast and powerful case packer has led to the creation of this impressive machine. The advantages of the Sepia CP01 case packer: In-house development and production Minimal pressure on the top seal film Virtually no moving parts Easy to integrate into existing lines Flexible and easy to maintain The CP01 case packer places trays quickly and precisely into the appropriate boxes, tubs or crates, with minimal pressure on the top-seal film; this is the system’s key advantage! The machine easily processes up to 100 trays per minute and is simple to integrate into existing production lines. 30x40 or 60x40 (pavement-style) boxes or the various plastic tubs are no problem for the machine. Thanks to a film detection system and a barcode scanner, you can be sure that only correctly packaged products are packed. In combination with our box destacker, the customer is assured of fully autonomous end-of-line automation.

Het Packhuys · Halsteren

Barsch horizontal flow packer

At Het Packhuys, we offer a range of flow-pack machines that are perfectly suited to the needs of the fruit and vegetable sector. Whether you opt for a horizontal or vertical flow-packer, we have the right solution for you. Barsch Barsch flow-pack packaging machines are designed for packaging irregularly shaped products in so-called flow-pack film. The major advantages of this method of packaging are improved hygiene, ease of use, speed and a longer shelf life for the product. Maximum accessibility and easy to maintain Simple and intuitive operation with digital support and recipe management. Quick format changeover Robust construction Models available as bottom-sealers, top-sealers and box-motion Barsch manufactures flow-pack machines in various configurations, specifically tailored to your packaging requirements. There is the horizontal flow-pack machine with film feed from above and below, featuring rotating blades or box-motion technology. Which variant is suitable for which product depends on the packaging format and the product itself. Barsch bottom sealers These horizontal flow packers are usually used for packaging products in trays, with the seal seam at the bottom. Examples include tomatoes, pears, mushrooms, etc. Loose products, such as ‘traffic light’ packs for peppers and apples, can also be processed using these flexible machines. Barsch top sealers Top sealers are primarily used for packaging loose and irregularly shaped products. With these machines, the film is fed from below and the packaging is sealed at the top. Examples of products packaged using our top sealers include: chicory, asparagus, rhubarb, carrots, lettuce and herbs.

Het Packhuys · Halsteren

Packaging Automation Rotofill rotary filling and capping machine for jars, cups and bottles

The Rotofill from Packaging Automation is a powerful and flexible rotary filling and capping machine for the fully automatic filling and capping of pre-formed jars, bottles or cups. Thanks to servo technology, intuitive operation and extensive options, this machine is suitable for a wide range of applications within the food industry. Flexible high-speed jar filling machine With speeds of up to 120 units per minute, the Rotofill is ideal for manufacturers seeking to combine high output with maximum versatility. The machine can be fitted with various filling systems for liquid, dry or viscous products and is compatible with pre-printed lids, film rolls and tamper-evident closures. Compatible with various filling and sealing options The Rotofill has a fully modular design and can be fitted with a wide range of dosing systems and sealing techniques, tailored to the type of product and packaging. This makes the machine suitable for use with everything from thin liquids to thick pastes, dry ingredients and layered products. MAP-F (Modified Atmosphere Packaging – Gas Flush) With MAP-F technology, the air inside the packaging is replaced by a tailored gas mix (e.g. nitrogen or CO₂). This extends the shelf life and improves the colour, flavour and freshness of the product. Thanks to the advanced gas-flush system, residual oxygen levels as low as 1% can be achieved. Ideal for fresh products such as salads, dips or dairy products. Auger Filler (For powders and fine granules) This precise dosing screw is perfect for dosing dry, free-flowing products such as herbs, flour, cocoa or protein powders. The auger filler is servo-controlled, easy to clean and seamlessly integrated into the machine control system. Multi-head weigher for solid ingredients A multihead weighing system is suitable for products such as nuts, fruit pieces, snacks or mixed salads. The system distributes the weight precisely across the jars and can fill multiple portions simultaneously, both whilst stationary and in motion. Very fast and efficient at higher volumes. Volumetric dosing For liquid and semi-solid products This filling option is ideal for sauces, dressings, yoghurt, soup or jam. The volume is accurately determined using cylinders or vibration technology. Suitable for a wide range of viscosities, including products containing pieces. Pre-cut lid sealing – foil or paper lids For the precise placement and sealing of individual (pre-cut) lids. The machine automatically recognises and positions the lid for a perfect seal. Available with tamper-evident features and automatic detection of missing lids. Film on a roll A fully automatic lid system in which the sealing film is fed from a roll, cut to size and precisely sealed onto the packaging. Suitable for both transparent and printed films. With optional film registration for positioning graphic elements. Simple operation & quick changeovers The Rotofill is designed with ease of use in mind. Thanks to the intuitive touchscreen interface and the integrated set-up wizard, operators can switch between different products and packaging quickly and without errors. The smart servo-driven components ensure smooth and precise operation of the turntable and other moving parts, whilst automatic height adjustments for jars eliminate the need for manual adjustment. The lightweight, tool-free changeover parts are easy to swap and feature a failsafe system, ensuring that format changes are carried out quickly and reliably. Furthermore, the built-in jar detection, pre-programmed recipe settings and precise sealing technology ensure consistent results with minimal downtime. Whether for one-off batches or rapid changes between different product lines – the Rotofill keeps the process simple, efficient and hygienic. Advantages of the Rotofill: Fills and seals up to 120 jars per minute Compatible with pre-cut lids and roll-fed film MAP-F gas flush for extended shelf life Choice of different filling techniques: volumetric, auger, multi-head or vibrating User-friendly touchscreen and automatic recipe settings Very quick and easy format changes without tools

Het Packhuys · Halsteren

Filling and packaging machine for sandwich fillings, ice cream and baking toppings

The development and construction of a vertical packaging machine for toppings for bread, ice cream or baked goods. The challenge was to create a machine that is not only flexible but can also handle different product sizes efficiently, without the need for complex conversion processes. To meet these requirements, we have developed an innovative packaging line. The key requirement for this machine was flexibility, enabling it to process both cardboard boxes and jars. To achieve this, we opted for a unique side-belt system that can hold the boxes and jars securely in place. This packaging line is an autonomous machine with an integrated linear weighing system. All settings are easy to adjust and are recorded in a log on the machine’s screen. The replaceable hardware components can be easily removed and replaced with bespoke parts for each specific product. Furthermore, it is possible to operate the machine with the central door open, allowing for manual filling or the addition of products. Thanks to the machine’s ease of use, it is possible to switch from one product to another in just 20 minutes. Has the above piqued your interest? Please feel free to contact us to discuss the options for your specific application. We are ready to meet your unique packaging needs.

Coer Machinebouw · Zeeland

Cardboard box-making machine for litter

The development and construction of a vertical packaging machine for toppings for bread, ice cream or baked goods. The challenge was to create a machine that is not only flexible but can also handle different product sizes efficiently, without the need for complex conversion processes. To meet these requirements, we have developed an innovative packaging line. The key requirement for this machine was flexibility, enabling it to process both cardboard boxes and jars. To achieve this, we opted for a unique side-belt system that can hold the boxes and jars securely in place. This packaging line is an autonomous machine with an integrated linear weighing system. All settings are easy to adjust and are recorded in a log on the machine’s screen. The hardware replacement parts are easy to remove and replace with bespoke parts for each specific product. Furthermore, it is possible to operate the machine with the central door open, allowing for manual filling or the addition of products. Thanks to the machine’s ease of use, it is possible to switch from one product to another in just 20 minutes. Has the above piqued your interest? Please feel free to contact us to discuss the options for your specific application. We are ready to meet your unique packaging needs.

Coer Machinebouw · Zeeland

Refurbished vertical packaging machines

Our reconditioned machines offer a cost-effective solution, with the same reliability and quality as new machines, fully refurbished to the highest standards. Refurbishment as a sustainable solution VH Vertical Packaging began refurbishing used packaging machines in 1994. These used machines are prepared for a second life in our own workshop, undergoing mechanical, visual and electrical refurbishment. VH Vertical Packaging has continued to refurbish machinery ever since and offers both new and refurbished machines in its range. Traditional craftsmanship from a modern company. With hundreds of operational installations to date, we do everything we can to ensure every customer is satisfied. We call this ‘result with a smile’! The power of reconditioned packaging machines Our reconditioned vertical packaging machines offer a cost-effective and sustainable option, whilst maintaining reliability and performance. They are fully refurbished, ensuring they are ready for years of production. Save on investment costs without compromising on quality Extend the service life of existing machines Available more quickly than new machines

VH Vertical Packaging · Weert

Velteko vertical packaging machines

These reliable machines effortlessly produce a wide variety of bag types with minimal changeover time. Perfectly tailored to changing market demand and high production requirements, they offer maximum flexibility thanks to advanced technologies such as Vertical Form Fill Seal (VFFS). Velteko medium and high-speed machines AIRLESS-360 Innovative packaging of liquid products. Maximum seal quality. Minimal air. The AIRLESS-360 has been specially developed for packaging liquids in bags using only primary air. The result? Tight, clean and robust seals with a high-quality finish. This advanced VFFS solution combines improved sealing technology with high performance. This allows you to package liquid products safely, efficiently and with consistent quality. Key benefits: High-quality, strong cross-seals High processing speed Only primary air in the packaging Reliable performance, even under intensive use Market leader in versatile vertical packaging machines Our Velteko vertical packaging machines can effortlessly form, fill and seal a wide variety of bag types. These machines offer unrivalled versatility and are fully tailored to your specific requirements. This makes it easy for you to respond to changing market demand and packaging requirements. Suitable for various bag types Machines tailored to specific requirements Adaptable to changing market needs Sustainable packaging Velteko packaging machines combine versatility and speed with sustainability. Smart technologies and high-quality materials minimise waste and maximise energy efficiency. Efficient use of materials: shorter film run and smart sensors reduce waste. Long service life: robust stainless steel construction for minimal wear and tear. Environmentally friendly: compatible with recyclable, compostable and mono-material films. Quick format changes: changeover times of just 5–45 minutes minimise downtime and increase efficiency.

VH Vertical Packaging · Weert

Centurion vertical packaging machine

The Centurion packaging machine embodies simplicity, accessibility and maximum performance. Its intuitive design ensures that any operator can work with it effortlessly — with short changeover times and minimal effort. With over 98.5% uptime, low maintenance requirements and an advanced vertical form-fill-seal (VFFS) system, the Centurion combines unrivalled reliability with ease of use. Ideal for those who want to deliver top performance quickly and efficiently, without any hassle. The best combination of user-friendliness and accessibility• Fully stainless steel, very easy to clean, compact design; • IP 65 display, 8.4 or 12.0 inches; • Spacious electrical cabinet, with heating and ventilation; • First-class finish; • Bag widths from 50 to 440 mm, various bag types possible; • Extremely stable die-head assembly, shortest film path and high-tech film balance. Optimised for frozen foods Ceetak sealing system : Material savings & higher uptime For frozen food packaging, the Centurion packaging machine can be fitted with the advanced Ceetak sealing system. This sealing system has been specially developed for frozen products and ensures: Optimal sealing, even with challenging film types or at low temperatures. Reduced film consumption, thanks to more efficient sealing. Higher uptime, due to more stable performance and fewer breakdowns. This upgrade makes the Centurion even more powerful for frozen food packaging lines, where reliability and efficient use of materials are essential. Additional features & smart communication My VH offers more than just insight. Mechanical and software improvements and developments are closely monitored, as are purchase orders. This ensures your machine remains up to date and always performs at its best. In addition, My VH supports various communication protocols: OPC UA for integration with external systems MQTT for data transmission to My VH VNC Server for remote access to screens Mail Server for automatic reports With My VH, you have all the tools you need to continuously improve your packaging process and ensure maximum uptime.

VH Vertical Packaging · Weert

Finch Filling Line – the efficient semi-automatic filling machine

Filling bottles, jerrycans and bag-in-boxes is a labour-intensive process. TFS has developed the Finch Filling Line specifically for small and medium-sized businesses. This semi-automatic filling machine is the ideal solution for a wide range of applications and multiple product types. Finch Filling Line Semi-automatic filling machine Simple operation Increases efficiency Suitable for a range of products Suitable for various sizes of bottles, jerrycans and bag-in-boxes Plug-and-play The Finch Filling Line makes filling easier, faster and more accurate, whilst minimising waste With the Finch Filling Line, TFS has developed a semi-automatic filling machine that can significantly boost efficiency in various businesses where liquids are packaged. This includes the food industry, the chemical sector and the cosmetics industry. As the investment required for this filling machine remains low compared to fully automatic systems, it quickly becomes an attractive and financially sound choice compared to manual filling. Various liquids, such as flammable substances, corrosive chemicals, ink and paint components, or food ingredients, can be filled quickly, precisely and safely using the Finch Filling Line. The advantages of the Finch Filling Line Although an operator is required to run the machine, the throughput is significantly faster thanks to the automated filling function. Compared to manual filling, the operator can therefore fill more units in a shorter time, thereby increasing productivity. The machine stops automatically as soon as the set quantity has been filled, ensuring accurate dosing and maintaining the speed of the process. Furthermore, waste is minimised. The result is a high level of consistency and quality in the end product. Technical specifications Mains voltage: 30V ~ 50 Hz + N, PE Compressed air: 6 bar Capacity: Depends on product/weight Pneumatics: Festo Weighing: Penko Simple operation and maintenance The Finch Filling Line is easy for an operator to use and simple to adjust for height and weight. This means that various types of packaging and formats can be processed. These include all kinds of bottles, jerrycans and bag-in-box systems. As a result, the Finch Filling Line is highly versatile across various industries. Its well-thought-out and simple design requires little maintenance and facilitates easy cleaning. This minimises downtime and ensures the machine has a long service life without high maintenance costs. Multifunctional The Finch Filling Line is a semi-automatic filling machine that boosts efficiency across various sectors, such as food, chemicals and cosmetics, whilst offering an attractive investment option. Simple operation and adjustment options With a user-friendly control panel, the Finch Filling Line can be easily adjusted to accommodate different packaging types and sizes, from bottles to jerrycans. Benefits of the Finch Filling Line Thanks to the automated filling function, the operator can fill more units more quickly, resulting in higher productivity and minimised waste. Expansion options and add-ons The Finch Filling Line can be expanded with options such as a roller conveyor and an automatic capper for increased capacity and ease of use. How does the Finch Filling Line work? The semi-automatic Finch Filling Line operates pneumatically and features fast and accurate weighing capabilities. The filling machine is very easy to operate: To prepare, the operator places the container on the weighing platform beneath the filling nozzle; The desired quantity of liquid is set via a control panel; The operator activates the machine by pressing ‘start’ (or using the foot pedal), causing the machine to fill the container precisely with the set quantity of liquid; After filling, the operator can seal the product (e.g. screw a cap onto a bottle), remove it and prepare the next container for the filling process. Complete the Finch Filling Line with various options The Finch Filling Line can be expanded as required with various options. For example, a roller conveyor is available as a weighing platform combined with a feed/discharge belt. This not only enables a higher capacity to be achieved but also reduces the strain on the operator. A lifting aid is also available to reduce the strain involved in lifting the packaging. In addition, we offer an automatic cap sealer for even greater convenience and efficiency, as well as a fully electric version. Let our specialists provide you with comprehensive information and inspiration. TFS is happy to work with you to find the filling solution that best suits your situation. The machine is also available in an ATEX-certified version, specially developed for potentially explosive atmospheres, ensuring maximum safety and compliance with the relevant guidelines.

TFS Filling Solutions · Liessel

Heron Filling Line – fully automatic bottle filling machine

With the Heron Filling Line, TFS offers a fully automatic filling machine that has been specially designed for the accurate and efficient filling of buckets, bottles and bag-in-boxes with various types of products. The Heron Filling Line offers a flexible and reliable solution thanks to innovative technology and an easy-to-use interface. Heron Filling Line Fully automatic Servo-driven filling nozzles Multiple nozzles possible for increased capacity Suitable for various sizes of cans, buckets and bag-in-boxes Safe and accurate Can be expanded to form a complete filling line The Heron Filling Line is a versatile, fully automatic filling machine suitable for a wide range of products From chemical liquids to foodstuffs, the machine can be easily adapted to your specific requirements. This makes it an excellent choice for companies operating multiple product lines that need to switch quickly between different filling recipes. One of the Heron Filling Line’s greatest advantages is its ease of operation. The machine is equipped with an intuitive touchscreen on which the operator can select pre-programmed recipes. This allows users to switch quickly between different filling processes. Furthermore, the machine can be linked to an ERP system, making it possible to fully integrate the filling process into your existing business processes. Fully automatic operation The Heron Filling Line operates fully automatically. The only manual task is handling the supply and removal of the jerrycans. The machine ensures that the containers are positioned accurately, after which the filling nozzles enter the containers via a servo-controlled movement. Filling takes place in several stages: a large dose followed by a smaller dose to ensure highly accurate filling. This process not only guarantees precision but also minimises waste. Finally, a tilting tray beneath the nozzles catches any spilled liquid. Technical specifications Supply voltage: 3-phase 400V ~ 50 Hz + N, PE Compressed air: 6 bar Number of filling nozzles: 3 (more available as an option) Capacity: 350 cans per hour (20L water) Direction of operation: from right to left (other directions possible) Pneumatics: Festo Weighing: Penko Versatile, fully automatic filling machine The Heron Filling Line is suitable for a wide range of products, from chemical liquids to foodstuffs, and can be easily adapted to specific requirements. Simple operation via touchscreen The intuitive interface enables operators to quickly select pre-programmed recipes, ensuring efficient filling processes. Hygienic and safe design The Heron Filling Line features an open yet safe design that offers both good accessibility and the necessary protection. The machine is easy to clean. This makes maintenance of the Heron Filling Line straightforward and contributes to safety and hygiene within your production facility. Expansion options for efficiency The Heron Filling Line can be expanded with various options, such as conveyor systems and palletising systems, to create a fully integrated process. Available options Additional filling heads for higher capacity (3 filling heads as standard) Piping for the discharge of rinse water Loading table for jerrycans Automatic capper (Condor Capping Machine) Infeed and outfeed conveyors Palletising robot for automated palletising Labelling machine for labelling packaging ATEX-compliant version Expansion options available The Heron Filling Line can be fully customised and expanded to suit your requirements and specific product specifications. Thanks to its modular design, it is even possible to expand the Heron Filling Line into a complete filling line. This expansion enables the automation of logistics processes as well. This includes the supply and removal of packaging via a conveyor system, buffer tables, pipework and tank construction. Integration with a palletising system (the Palletiser) and an automatic capping machine (Condor Capping Machine) is also possible. These additions transform the filling machine into a fully integrated and efficient production process.

TFS Filling Solutions · Liessel

Integrated turnkey solution for filling machines – the complete filling line from TFS Filling Solutions

With a complete filling line from TFS, we offer a total solution that not only automates the filling of liquids but also the logistics processes involved in filling. Total solution Fully automated filling line Modular Tailor-made Filling and logistics automated The complete filling line from TFS offers an integrated total solution With a complete TFS filling line, we offer a total solution that not only automates the filling of liquids but also the logistics processes surrounding the filling operation. This allows the entire filling process to be seamlessly integrated into existing production processes. The ability to link the machines on the filling line to an ERP system also ensures seamless integration at the software level. At TFS, we design a comprehensive solution tailored to your specific situation. In this way, we create a professional and fully automated filling line that is tailored to your production process. TFS specialisms: Simple tank construction through to powder mixing installations; Filling systems for IBCs, drums, cans and bottles; Conveyor systems; Pipework; Automation of logistics operations (e.g. palletising). The components of an innovative and fully automated filling line TFS offers an extensive range of products that can be used to create a complete solution for a fully automated filling line. In addition to automatic filling machines such as the Pelican Filling Line, Eagle Filling Line XL or the Heron Filling Line, TFS has designed solutions to further automate the logistics surrounding the filling process. These include an automatic capping machine (Condor Capping Machine), a palletising robot (Palletiser) and a special tilting device (IBC Tilting Device) for efficient emptying.

TFS Filling Solutions · Liessel

Condor Capping Machine – efficient, flexible and low-maintenance

The Condor Capping Machine is a capping machine specially designed for jerrycans and bottles. It is an innovative solution for businesses looking to improve the efficiency and reliability of their packaging process. Condor Capping Machine Flexible integration into any production line Suitable for various can sizes Tightening torque freely adjustable (up to 25 Nm) Low air consumption Touchscreen with programme storage The Condor Capping Machine has been specially designed for the automatic capping of jerry cans with different types of caps The benefits are numerous, including greater flexibility, easy maintenance and low operating costs. Discover the Condor Capping Machine from TFS. The Condor Capping Machine is suitable for capping various types of jerrycans and is therefore widely applicable across various industries. It is also possible to easily convert this machine to accommodate a different type of cap. This makes it ideal for companies working with different products and packaging formats (with standard screw caps, child-resistant caps or other variants) without the need for time-consuming adjustments or changeovers. Flexibly adjustable via touchscreen One of the key features of the Condor Capping Machine is its user-friendly touchscreen control panel. Operators can easily choose from one of the pre-programmed recipes to select the correct cap profile. This also sets the tightening torque, which is freely adjustable depending on the type of cap and the specifications of the jerrycan. This ensures a consistent, high-quality seal, regardless of the product being processed. Technical specifications Supply voltage: 3-phase 400V ~ 50 Hz + N, PE Compressed air: 6 bar Cap type: standard DIN 51 and/or DIN 61 Capacity: 450 cans per hour (depending on model) Direction of operation: from right to left (other directions possible) PLC/Touchscreen: Siemens Pneumatics: Festo Flexibly adjustable via touchscreen The Condor Capping Machine is easy to operate via a touchscreen, which allows the cap profile and tightening torque to be set quickly. Integration and low air consumption The Condor Capping Machine is designed for easy integration into existing filling lines, allowing the production process to be seamlessly expanded. This makes the machine ideal for companies with automated filling lines that wish to optimise their capping process. With low air consumption, the Condor Capping Machine offers a dual benefit: lower operating costs and a reduced environmental footprint thanks to lower electricity consumption. The smart airflow technology minimises waste without compromising on performance, making the Condor Capping Machine a cost-effective and sustainable choice. Easy cleaning and minimal maintenance Easy cleaning is one of the key features of the Condor Capping Machine. Hygiene and ease of use were central to the machine’s design. Thanks to its open design and the use of a stainless steel frame, the machine can be cleaned quickly and thoroughly. Furthermore, the machine requires virtually no maintenance, resulting in minimal downtime and low maintenance costs. Automatic cap feeding With the Condor Capping Machine, the caps are fed into the machine at the front. They are then conveyed via a slide chute to the capping head. This process is fully automatic, thereby increasing productivity. The machine is supplied with a specially designed cap feed conveyor. The caps are collected in a buffer hopper. From this hopper, the caps are automatically fed to the capping head for efficient processing. This ensures a continuous flow of products without interruptions or errors.

TFS Filling Solutions · Liessel

Heron Filling Line – fully automatic can filling machine

With the Heron Filling Line, TFS offers a fully automatic filling machine that has been specially designed for the accurate and efficient filling of buckets, bottles and bag-in-boxes with various types of products. The Heron Filling Line offers a flexible and reliable solution thanks to innovative technology and an easy-to-use interface. Heron Filling Line Fully automatic Servo-driven filling nozzles Multiple nozzles possible for increased capacity Suitable for various sizes of cans, buckets and bag-in-boxes Safe and accurate Can be expanded to form a complete filling line The Heron Filling Line is a versatile, fully automatic filling machine suitable for a wide range of products From chemical liquids to foodstuffs, the machine can be easily adapted to your specific requirements. This makes it an excellent choice for companies operating multiple product lines that need to switch quickly between different filling recipes. One of the Heron Filling Line’s greatest advantages is its ease of operation. The machine is equipped with an intuitive touchscreen on which the operator can select pre-programmed recipes. This allows users to switch quickly between different filling processes. Furthermore, the machine can be linked to an ERP system, making it possible to fully integrate the filling process into your existing business processes. Fully automatic operation The Heron Filling Line operates fully automatically. The only manual task is handling the supply and removal of the jerrycans. The machine ensures that the containers are positioned accurately, after which the nozzles enter the containers via a servo-controlled movement. Filling takes place in several stages: a large dose followed by a smaller dose to ensure highly accurate filling. This process not only guarantees precision but also minimises waste. Finally, a tilting tray beneath the nozzles catches any spilled liquid. Technical specifications Supply voltage: 3-phase 400V ~ 50 Hz + N, PE Compressed air: 6 bar Number of filling nozzles: 3 (more available as an option) Capacity: 350 cans per hour (20L water) Direction of operation: from right to left (other directions possible) Pneumatics: Festo Weighing: Penko Versatile, fully automatic filling machine The Heron Filling Line is suitable for a wide range of products, from chemical liquids to foodstuffs, and can be easily adapted to specific requirements. Simple operation via touchscreen The intuitive interface enables operators to quickly select pre-programmed recipes, ensuring efficient filling processes. Hygienic and safe design The Heron Filling Line features an open yet safe design that offers both good accessibility and the necessary protection. The machine is easy to clean. This makes maintenance of the Heron Filling Line straightforward and contributes to safety and hygiene within your production facility. Expansion options for efficiency The Heron Filling Line can be expanded with various options, such as conveyor systems and palletising systems, to create a fully integrated process. Available options Additional filling heads for higher capacity (3 filling heads as standard) Piping for the discharge of rinse water Loading table for jerrycans Automatic capper (Condor Capping Machine) Infeed and outfeed conveyors Palletising robot for automated palletising Labelling machine for labelling packaging ATEX-compliant version Expansion options available The Heron Filling Line can be fully customised and expanded to suit your requirements and specific product specifications. Thanks to its modular design, it is even possible to expand the Heron Filling Line into a complete filling line. This expansion enables the automation of logistics processes as well. This includes the supply and removal of packaging via a conveyor system, buffer tables, pipework and tank construction. Integration with a palletising system (the Palletiser) and an automatic capping machine (Condor Capping Machine) is also possible. These additions transform the filling machine into a fully integrated and efficient production process.

TFS Filling Solutions · Liessel

Finch Filling Line – the efficient semi-automatic filling machine

Filling bottles, jerrycans and bag-in-boxes is a labour-intensive process. TFS has developed the Finch Filling Line specifically for small and medium-sized businesses. This semi-automatic filling machine is the ideal solution for a wide range of applications and various types of products. Finch Filling Line Semi-automatic filling machine Simple operation Increases efficiency Suitable for a range of products Suitable for various sizes of bottles, jerrycans and bag-in-boxes Plug-and-play The Finch Filling Line makes filling easier, faster and more accurate, whilst minimising waste With the Finch Filling Line, TFS has developed a semi-automatic filling machine that can significantly boost efficiency in various businesses where liquids are packaged. This includes the food industry, the chemical sector and the cosmetics industry. As the investment required for this filling machine remains low compared to fully automatic systems, it quickly becomes an attractive and financially sound choice compared to manual filling. Various liquids, such as flammable substances, corrosive chemicals, ink and paint components, or food ingredients, can be filled quickly, precisely and safely using the Finch Filling Line. The advantages of the Finch Filling Line Although an operator is required to run the machine, the throughput is significantly faster thanks to the automated filling function. Compared to manual filling, the operator can therefore fill more units in a shorter time, thereby increasing productivity. The machine stops automatically as soon as the set quantity has been filled, ensuring accurate dosing and maintaining the speed of the process. Furthermore, waste is minimised. The result is a high level of consistency and quality in the end product. Technical specifications Mains voltage: 30V ~ 50 Hz + N, PE Compressed air: 6 bar Capacity: Depends on product/weight Pneumatics: Festo Weighing: Penko Simple operation and maintenance The Finch Filling Line is easy for an operator to use and simple to adjust for height and weight. This means that various types of packaging and formats can be processed. These include all kinds of bottles, jerrycans and bag-in-box systems. As a result, the Finch Filling Line is highly versatile across various industries. Its well-thought-out and simple design requires little maintenance and facilitates easy cleaning. This minimises downtime and ensures the machine has a long service life without high maintenance costs. Multifunctional The Finch Filling Line is a semi-automatic filling machine that boosts efficiency across various sectors, such as food, chemicals and cosmetics, whilst offering an attractive investment option. Simple operation and adjustment options With a user-friendly control panel, the Finch Filling Line can be easily adjusted to accommodate different packaging types and sizes, from bottles to jerrycans. Benefits of the Finch Filling Line Thanks to the automated filling function, the operator can fill more units more quickly, resulting in higher productivity and minimised waste. Expansion options and add-ons The Finch Filling Line can be expanded with options such as a roller conveyor and an automatic capper for increased capacity and ease of use. How does the Finch Filling Line work? The semi-automatic Finch Filling Line operates pneumatically and features fast and accurate weighing capabilities. The filling machine is very easy to operate: To prepare, the operator places the container on the weighing platform beneath the filling nozzle; The desired quantity of liquid is set via a control panel; The operator activates the machine by pressing ‘start’ (or using the foot pedal), causing the machine to fill the container precisely with the set quantity of liquid; After filling, the operator can seal the product (e.g. screw a cap onto a bottle), remove it and prepare the next container for the filling process. Complete the Finch Filling Line with various options The Finch Filling Line can be expanded as required with various options. For example, a roller conveyor is available as a weighing platform combined with a feed/discharge belt. This not only enables a higher capacity to be achieved but also reduces the strain on the operator. A lifting aid is also available to reduce the strain involved in lifting the packaging. In addition, we offer an automatic cap sealer for even greater convenience and efficiency, as well as a fully electric version. Let our specialists provide you with comprehensive information and inspiration. TFS is happy to work with you to find the filling solution that best suits your situation. The machine is also available in an ATEX-certified version, specially developed for potentially explosive atmospheres, ensuring maximum safety and compliance with the relevant guidelines.

TFS Filling Solutions · Liessel

Pelican Filling Line semi-automatic drum filling machine

This semi-automatic filling machine has been specially developed for the efficient and accurate filling of drums and IBCs. Pelican Filling Line Semi-automatic Servo-driven lance Robust stainless steel frame Various options available Easy to operate thanks to a touchscreen with programme storage This innovative filling machine is versatile and suitable for various product types within the chemical or food industries. Thanks to the combination of user-friendly operation and advanced technology, the Pelican Filling Line offers a reliable solution for companies wishing to optimise their filling process. Whether you work with chemicals or foodstuffs, the Pelican Filling Line can be easily adapted to the specific properties of your product. The semi-automatic machine is designed to fill various types of liquids accurately, quickly and without wastage. This saves you time and money and makes it a flexible solution for companies with diverse production lines. Easy operation thanks to the touchscreen Operating the Pelican Filling Line is straightforward thanks to the intuitive touchscreen. Operators can select pre-programmed recipes via the clear touchscreen. This makes switching between different filling tasks quick and effortless. It minimises errors and speeds up production changeovers. The operator places the container on the weighing platform and moves the filling head (lance) over the container’s opening. The filling cycle is then started with a simple press of a button. The lance descends automatically and in a controlled manner into the packaging thanks to a servo-controlled movement. This ensures safe and accurate dosing of the product into the packaging. Technical specifications Power supply: 3-phase 400V – 50 Hz + N, PE Compressed air: 6 bar Capacity: Depends on product/weight PLC / Touchscreen: Siemens Electrical: Siemens/Festo Pneumatics: Festo Weighing: Penko Suitable for multiple applications The Pelican Filling Line is flexible and suitable for a variety of liquids, from chemicals to foodstuffs, without wastage. Simple operation via touchscreen Thanks to the intuitive touchscreen, operators can quickly switch between filling tasks and start precise filling processes at the touch of a button. Precise filling process One of the key advantages of the Pelican Filling Line is its precise filling process. The machine uses a fine/coarse/fine dosing system, which allows filling to take place in several stages. In the first stage – coarse dosing – a large proportion of the product is dispensed quickly. This ensures the filling process gets off to an efficient start, saving time when filling larger quantities. Following the coarse dosing stage, the dosing speed is reduced to ensure extremely precise filling. This fine dosing ensures that the exact quantity of product enters the drum or IBC without any wastage. This makes the machine particularly suitable for companies working with liquids that require precise measurement, such as in the chemical or food industries. Various options available The Pelican Filling Line can be easily adapted to your specific needs and production requirements through various expansion options. Some of the available options include: Additional weighing platform to increase capacity and further optimise the process Manifold for dedicated filling nozzles Additional modules for integrating labelling or packaging solutions Pallet conveyor belts ATEX These expansion options allow you to tailor the machine perfectly to your production environment, thereby further increasing efficiency.

TFS Filling Solutions · Liessel

Pelican Filling Line semi-automatic filling machine for IBCs

This semi-automatic filling machine has been specially developed for the efficient and accurate filling of drums and IBCs. Pelican Filling Line Semi-automatic Servo-driven lance Robust stainless steel frame Various options available Easy to operate thanks to a touchscreen with programme storage This innovative filling machine is versatile and suitable for various product types within the chemical or food industries. Thanks to the combination of user-friendly operation and advanced technology, the Pelican Filling Line offers a reliable solution for companies looking to optimise their filling process. Whether you work with chemicals or foodstuffs, the Pelican Filling Line can be easily adapted to the specific properties of your product. The semi-automatic machine is designed to fill various types of liquids accurately, quickly and without wastage. This saves you time and money and makes it a flexible solution for companies with diverse production lines. Easy operation thanks to the touchscreen Operating the Pelican Filling Line is straightforward thanks to the intuitive touchscreen. Operators can select pre-programmed recipes via the clear touchscreen. This makes switching between different filling tasks quick and effortless. It minimises errors and speeds up production changeovers. The operator places the container on the weighing platform and moves the filling head (lance) over the container’s opening. The filling cycle is then started with a simple press of a button. The lance descends automatically and in a controlled manner into the packaging thanks to a servo-controlled movement. This ensures safe and accurate dosing of the product into the packaging. Technical specifications Power supply: 3-phase 400V – 50 Hz + N, PE Compressed air: 6 bar Capacity: Depends on product/weight PLC / Touchscreen: Siemens Electrical: Siemens/Festo Pneumatics: Festo Weighing: Penko Suitable for multiple applications The Pelican Filling Line is flexible and suitable for a variety of liquids, from chemicals to foodstuffs, without wastage. Simple operation via touchscreen Thanks to the intuitive touchscreen, operators can quickly switch between filling tasks and start precise filling processes at the touch of a button. Precise filling process One of the key advantages of the Pelican Filling Line is its precise filling process. The machine uses a fine/coarse/fine dosing system, which allows filling to take place in several stages. In the first stage – coarse dosing – a large proportion of the product is dispensed quickly. This ensures the filling process gets off to an efficient start, saving time when filling larger quantities. Following the coarse dosing stage, the dosing speed is reduced to ensure extremely precise filling. This fine dosing ensures that the exact quantity of product enters the drum or IBC without any wastage. This makes the machine particularly suitable for companies working with liquids that require precise measurement, such as in the chemical or food industries. Various options available The Pelican Filling Line can be easily adapted to your specific needs and production requirements through various expansion options. Some of the available options include: Additional weighing platform to increase capacity and further optimise the process Manifold for dedicated filling nozzles Additional modules for integrating labelling or packaging solutions Pallet conveyor belts ATEX These expansion options allow you to tailor the machine perfectly to your production environment, thereby further increasing efficiency.

TFS Filling Solutions · Liessel

Eagle Filling Line XL fully automatic IBC filling machine

This fully automatic machine, developed by TFS, is suitable for various industries, such as the chemical and food sectors. The Eagle Filling Line XL offers a reliable solution for companies seeking a professional and fully automated filling process. Eagle Filling Line XL Fully automatic using a vision system Modular Servo-driven lance Touchscreen with programme storage Can be expanded to a complete filling line The Eagle Filling Line XL is a fully automatic filling machine designed for the efficient and accurate filling of drums and IBCs One of the greatest advantages of the Eagle Filling Line XL is the full automation of the filling process. The operator simply selects the desired recipe and the number of containers via the easy-to-use touchscreen. The system features pre-programmed recipes, allowing the operator to switch easily between different production lines. Thanks to the ability to link the machine to an ERP system, the filling process can be seamlessly integrated into existing business software and production processes. Once the correct recipe has been selected, the rest of the process is carried out automatically. The machine’s vision system accurately detects the opening of the package, after which the filling head (lance) descends into the package via a servo-controlled movement. This ensures that every package is filled accurately. Precise and efficient filling with the dosing system The Eagle Filling Line XL uses a ‘coarse/fine/coarse’ dosing system to ensure a high degree of accuracy during filling. The process begins with an initial rapid dosing below the target level to fill the container quickly, followed by a more precise dosing to ensure that the exact quantity of liquid is dispensed. This approach minimises waste and increases efficiency. The machine is therefore ideal for products that require precise filling. Technical specifications Mains voltage: 3-phase 400V ~ 50 Hz + N, PE Compressed air: 6 bar Capacity: Depends on product/weight PLC / Touchscreen: Siemens Electrical: Siemens/Festo Pneumatics: Festo Weighing: Penko Fully automated process Simple operation with automatic filling and ERP integration. Accurate and efficient dosing The advanced system minimises waste and increases precision. Suitable for a wide range of products A key advantage is that a variety of liquids can be processed with precision. Whether dealing with chemical liquids (flammable substances, corrosive chemicals or ink and paint components) or food products, the Eagle Filling Line XL can be adapted to your specific requirements. This makes it possible to handle multiple product lines without compromising on precision or efficiency. This is particularly beneficial for businesses that need to switch quickly between different product types. Safety first The highest safety standards form the basis for the design of the Eagle Filling Line XL. The machine is equipped with multiple safety features, including an automatic emergency stop and safety guards. This ensures effective protection for both the machine and the operators. The machine’s high reliability ensures that your production process runs smoothly and without interruptions, even during intensive use. The machine has a robust stainless steel frame and is easy to clean. After all, hygiene and ease of maintenance are key factors. This means the machine can be cleaned quickly and easily between product changes. This contributes to an efficient production process without unnecessary downtime. Furthermore, the safety measures are designed to comply with current regulations, giving businesses peace of mind during their production activities. This allows you to focus on your core processes, whilst the Eagle Filling Line XL ensures a safe working environment. Option possibilities The Eagle Filling Line XL can be customised and expanded with various options. Depending on your specific production requirements, some of the possible extensions include: Lance cleaning (internal and external options available); CIP system Centralised/point extraction ATEX Additional filling lances CIP skid Nitrogen supply during filling Infeed/outfeed conveyors Platforms Using various modules, the Eagle Filling Line XL can even be expanded into a complete filling line. This makes it possible to automate the logistics processes surrounding the filling operation as well. This results in a fully integrated production line in which not only the filling but also the supply and removal of packaging are carried out automatically.

TFS Filling Solutions · Liessel

Eagle Filling Line XL fully automatic drum filling machine

This fully automatic machine, developed by TFS, is suitable for various industries, such as the chemical and food sectors. The Eagle Filling Line XL offers a reliable solution for companies seeking a professional and fully automated filling process. Eagle Filling Line XL Fully automatic using a vision system Modular Servo-driven lance Touchscreen with programme storage Can be expanded to a complete filling line The Eagle Filling Line XL is a fully automatic filling machine designed for the efficient and accurate filling of drums and IBCs One of the greatest advantages of the Eagle Filling Line XL is the full automation of the filling process. The operator simply selects the desired recipe and the number of containers via the easy-to-use touchscreen. The system features pre-programmed recipes, allowing the operator to switch easily between different production lines. Thanks to the ability to link the machine to an ERP system, the filling process can be seamlessly integrated into existing business software and production processes. Once the correct recipe has been selected, the rest of the process is carried out automatically. The machine’s vision system accurately detects the opening of the package, after which the filling head (lance) descends into the package via a servo-controlled movement. This ensures that each package is filled with precision. Precise and efficient filling with the dosing system The Eagle Filling Line XL uses a ‘coarse/fine/coarse’ dosing system to ensure a high degree of accuracy during filling. The process begins with an initial rapid dosing below the target level to fill the container quickly, followed by a more precise dosing to ensure that the exact quantity of liquid is dispensed. This approach minimises waste and increases efficiency. The machine is therefore ideal for products that require precise filling. Technical specifications Mains voltage: 3-phase 400V ~ 50 Hz + N, PE Compressed air: 6 bar Capacity: Depends on product/weight PLC / Touchscreen: Siemens Electrical: Siemens/Festo Pneumatics: Festo Weighing: Penko Fully automated process Simple operation with automatic filling and ERP integration. Accurate and efficient dosing The advanced system minimises waste and increases precision. Suitable for a wide range of products A key advantage is that a variety of liquids can be processed with precision. Whether dealing with chemical liquids (flammable substances, corrosive chemicals or ink and paint components) or food products, the Eagle Filling Line XL can be adapted to your specific requirements. This makes it possible to handle multiple product lines without compromising on precision or efficiency. This is particularly beneficial for businesses that need to switch quickly between different product types. Safety first The highest safety standards form the basis for the design of the Eagle Filling Line XL. The machine is equipped with multiple safety features, including an automatic emergency stop and safety guards. This ensures effective protection for both the machine and the operators. The machine’s high reliability ensures that your production process runs smoothly and without interruptions, even during intensive use. The machine has a robust stainless steel frame and is easy to clean. After all, hygiene and ease of maintenance are key factors. This means the machine can be cleaned quickly and easily between product changes. This contributes to an efficient production process without unnecessary downtime. Furthermore, the safety measures are designed to comply with current regulations, giving businesses peace of mind during their production activities. This allows you to focus on your core processes, whilst the Eagle Filling Line XL ensures a safe working environment. Option possibilities The Eagle Filling Line XL can be customised and expanded with various options. Depending on your specific production requirements, some of the possible extensions include: Lance cleaning (internal and external options available); CIP system Centralised/point extraction ATEX Additional filling lances CIP skid Nitrogen supply during filling Infeed/outfeed conveyors Platforms Using various modules, the Eagle Filling Line XL can even be expanded into a complete filling line. This makes it possible to automate the logistics processes surrounding the filling operation as well. This results in a fully integrated production line in which not only the filling but also the supply and removal of packaging are carried out automatically.

TFS Filling Solutions · Liessel

Bag sealers

Do you want to seal open-mouth bags quickly and safely in your production environment? Our bag sealers are designed to integrate effortlessly into your packaging line and offer you maximum flexibility for a wide range of applications. What you can expect from our bag sealers: • Semi-automatic bag sealers for easily sealing open-mouth bags. • In-line sealers that are positioned above your conveyor belts for a streamlined workflow. • An airwash cleaning unit that cleans the top of the bag, ideal for dusty products. • Processing speeds of 2 to 20 bags per minute, tailored to your production capacity. • Seamless integration with conveyor belts and metal detectors. With these solutions, you are assured of an efficient, safe and clean packaging process. Would you like to know how our bag sealers can optimise your production? Please feel free to get in touch via the contact form.

Altrimex Packaging Solutions B. V. · Helmond

Filling machine for powders and granules

As a user of our packaging systems for powders and granules, you will immediately see how these solutions integrate seamlessly into your production process and meet the highest standards within your sector. You will benefit from reliable and efficient operation, fully tailored to your specific needs. Our systems offer: • Dosing by both volume and weight. • Suitable for quantities ranging from 0.5 grams to 25 kg. • Manual to fully automatic configurations. • Packaging into bags, boxes, jars, buckets and sachets. Why choose our technology? The technology integrates seamlessly with various packaging machines and is available in standard, ATEX and hygienic versions. Whether you operate in the food, chemical or pharmaceutical industry, our solutions meet the strictest quality standards and are easy to validate using IQ-OQ. This allows you to optimise your packaging process and ensures maximum flexibility and reliability. Would you like to find out how we can improve your packaging process for powders and granules? Visit our website for more information or contact us directly via the contact form.

Altrimex Packaging Solutions B. V. · Helmond

Filling machines for liquids

Our filling machines have been developed to meet the highest quality standards across a wide range of industries. With Altrimex, you’re choosing reliability, flexibility and bespoke solutions. What do we offer? Linear and rotary filling machines for different production speeds. Complete packaging lines for maximum efficiency. Suitable for products ranging from thin liquids to foaming and highly viscous materials. Capability to fill with solid pieces and multiple phases or types per fill. Applications across various sectors: Food industry Chemical industry Pharmaceutical industry Technology that enhances your production process: Flowmeters, piston filling and (pump) impeller technology. Precise dosing by volume or weight ATEX-certified solutions for explosive environments IQ-OQ validation for regulated processes Would you like to optimise your filling process? Find out more on our website or get in touch directly via the contact form.

Altrimex Packaging Solutions B. V. · Helmond