Thermoformers: projects and case studies

Unifill TF-02 vertical thermoforming/blister machine for portion packs

The Unifill TF-02 is a fully automatic machine, meeting high standards of hygiene and technology, designed to achieve high performance and output for food and non-food applications. The TF-02 machine is suitable for producing squeezable, peelable, stand-up, contoured and/or chain-linked single-dose and portion packs. The machine can be fitted with various options, such as: an automatic stick applicator for applying symmetrical or asymmetrical plastic sticks straw applicator cap applicator single and/or double labelling machine, automatic visual cameras to monitor product quality The TF-02 thermoforms from a single roll of mouldable film. Thanks to its unique cantilever design, cleaning, maintenance and die changes are quick and easy. Technical specifications Forming height: 50 – 150 mm Single or double dosing unit for liquid and semi-solid products High-precision cutting unit Option to use special barrier materials such as EVOH or PVDC to extend the product’s shelf life Roll width range: between 100 – 300 mm Reel holder with 2 driven shafts and a buffer unit allowing the plastic reel to be changed without stopping the machine Filling range: 1 – 250 ml Number of cycles per minute: up to 35 Thermoforming mould dimensions TF-02260260 mm (w) × 120–150 mm (h) Thermoforming mould area TF-02300300 mm (w) × 120–150 mm (h) Machine dimensions: 6,650 mm x 3,250 mm x 2,500 mm (h) Total machine weight: 3,500.00 kg Air consumption: 1,100 Nl/min – 6 bar Power consumption TF-02260: 30 kW / 50 A (mould width 260 mm) Power consumption TF-02300 32 kW / 60 A (die width 300 mm) Film thickness: 250 – 480 µm

Zwager Techniek · Beverwijk

MK TH1050 thermoforming machine

This TH1050 packaging machine is designed and built entirely in Gilze and is therefore one of our own products. The machine is manufactured with a standard width of 320 / 355 or 420 mm. The machine’s output length can be selected from 200 / 220 / 240 / 250 / 270 / 300. MAP / Vacuum or sealing only is possible. There are also two options for the pumps; the machine is supplied as standard with a Busch vacuum pump, but it can also be supplied with a Gardner Denver pump. Further options and upgrades to the standard machine are always open to discussion and can be arranged by mutual agreement. If you are interested in the machine, we would be delighted to invite you to come and view it in Gilze and, where possible, to produce some packaging samples using your test product. Machine specifications for the machine shown in the images: Brand: MK Packaging Machines Type: TH1050 Film width: 420 mm Cut-off length: 300 mm Maximum depth: 95 mm Vario: 3.2 Pump: Busch 100 m³/h Film spot on the top film QRF cutting blade with cooling function for the seal Sauce tray on fixed pins Outfeed conveyor using an inliner solution Winding rollers based on roll weight Polycarbonate protective cover in the control cabinet door Polycarbonate protective cover in the panels on the long side of the machine Mechanical rinsing mechanism

MK Gilze · Gilze

MK TH1450 thermoforming machine

Introducing our brand-new range of packaging machines – Ready for the future, built in Gilze We are proud to present our latest generation of packaging machines, developed and manufactured at our state-of-the-art factory in Gilze. This innovative range represents a major step forward in terms of precision, efficiency and future-proof design. At the heart of the range is the TH1450 – a powerful machine featuring advanced servo-driven lifting systems. Designed for maximum control, speed and reliability, the TH1450 is built to excel in demanding production environments and is fully prepared for future technological developments. The TH1450 and its sister models are available in film widths of 320, 355, 420, 440 and 459 mm. In addition, we offer custom film widths within this range, tailored to our customers’ specific requirements. We therefore provide both standard solutions and fully bespoke systems. With this new range, we once again underline our commitment to innovation, quality and customer-focused solutions. Whether you wish to upgrade your current production line or explore new possibilities – our latest packaging machines are ready to deliver. Built in Gilze. Designed for the future.

MK Gilze · Gilze

TFS 80 hygienic design thermoformer

Super-compact thermoformer with a hygienic design. The machine is suitable for flexible film and can be fitted with vacuum and/or gas (MAP) options. An ideal solution for small spaces or as a test machine. The TFS 80 thermoforming machine is designed for packaging food, non-food and/or medical products. The packaging is created using two films, with the bottom film being thermoformed and the top film used to seal the package. Our TFS 80 is ULMA’s entry-level model for making the transition from manual to automatic packaging. This highly cost-effective solution offers savings compared to larger thermoforming machines; Reduction in packaging costs Increased production Product presentation Thanks to the simple design of this TFS machine, you can easily change formats, giving you a high degree of flexibility. This allows you to run short packaging runs quickly without wasting much time reconfiguring the machine. Just like all our other ULMA machines, we prioritise: The highest quality components The latest safety regulations IP-65 protection Easy conversion of our machines Machines that are easily accessible for maintenance Ease of operation Technical specifications Base frame 1670mm Upper and lower roller holders Standard format section (air-formed) and sealing mould Single longitudinal cutting system Output Waste film rewinding unit Adjustable frequency converter, 2 user manuals Stainless steel guard UPC control screen 7-inch touchscreen Hygienic design of the TFS series Main options Various sizes Vacuum and gas system; vacuum pump can be integrated up to 100m³ Pneumatic changeover of the sealing plate Easy opening for packaging Zig-zag blade for cross-cutting Pneumatic longitudinal sealing and cutting system Printed film centring system Residual film extraction system Output conveyor

Ulma Packaging · Vianen

TFE 700 thermoformer

Thermoforming packaging machine for flexible or rigid film applications, suitable for modified atmosphere packaging (MAP) and vacuum options, designed for the highest production levels. TFE series thermoforming machines for food and non-food packaging, with specialised adaptations focused on disposable medical products, suitable for both flexible and rigid packaging. Optional vacuum and gas flushing systems are available for MAP packaging. The machine is constructed from corrosion-resistant materials with a fully stainless steel structure. All functional modules have been developed to provide support. This, combined with high operational reliability, makes it possible to adapt the machine to different formats and production requirements. Key features Easy format changeover UPC control system: 7" colour touch screen display Simple and user-friendly Multilingual support and support for all character sets (Cyrillic, Arabic, Katakana, etc.) Control and display programmes that are easy to update (via USB or Ethernet) Security backups to a USB stick (USB) Access control with 3 different authorisation levels Ethernet interface The remote control and control system are the same as those available on the machine’s HMI Display of the current rate. Cycle optimisation tools based on time monitoring of each station Technical specifications Construction Modular construction Stainless steel Standard safety features in accordance with EC regulations Modular machine that can be expanded depending on the project Easy access to the machine’s internal components via removable covers Optional extra-size parts available for the machines Easy to maintain Minimal maintenance Maintenance programme integrated into the control panel Remote Support Management (RSM). The connection is established via Ethernet with HTTP access (internet) Original top-tier commercial components Solutions High-performance, multi-purpose machines. With an extensive range of specific ‘add-ons’ or integrable peripheral equipment designed to meet the needs of any product requiring packaging, production requirements and packaging specifications: this model meets all packaging requirements. Main options Dosing and loading systems for products Trolley for changing format parts and film rolls In-liner Coding and printing systems UST seal test checker (ULMA seal tester) Metal detectors Integration into complete line solutions

Ulma Packaging · Vianen

TFE 500 thermoformer

Thermoforming packaging machine for flexible or rigid film applications, suitable for modified atmosphere packaging (MAP) and vacuum options, designed for medium to high production volumes. TFE series thermoforming machines for food and non-food packaging, with specialised adaptations focusing on disposable medical products, suitable for both flexible and rigid packaging. Optional vacuum and gas flushing systems are available for MAP packaging. The machine is constructed from corrosion-resistant materials with a fully stainless steel structure. All functional modules have been developed to provide support. This, combined with high operational reliability, makes it possible to adapt the machine to different formats and production requirements. Key features Easy format changeover UPC control system: 7" colour touchscreen display Simple and user-friendly Multilingual support and support for all character sets (Cyrillic, Arabic, Katakana, etc.) Control and display programmes that are easy to update (via USB or Ethernet) Security backups to a USB stick (USB) Access control with 3 different authorisation levels Ethernet interface The remote control and control system are the same as those available on the machine’s HMI Display of the current rate. Cycle optimisation tools based on time monitoring of each station Technical specifications Construction Modular construction Stainless steel Standard safety features in accordance with EC regulations Modular machine that can be expanded depending on the project Easy access to the machine’s internal components via removable covers Optional extra-size parts available for the machines Easy to maintain Minimal maintenance Maintenance programme integrated into the control panel Remote Support Management (RSM). The connection is established via Ethernet with HTTP access (internet) Original top-tier commercial components Solutions High-performance, multi-purpose machines. With an extensive range of specific ‘add-ons’ or integrable peripheral equipment designed to meet the needs of any product requiring packaging, production requirements and packaging specifications: this model meets all packaging requirements. Main options Dosing and loading systems for products Trolley for changing format parts and film rolls In-liner Coding and printing systems UST seal test checker (ULMA seal tester) Metal detectors Integration into complete line solutions

Ulma Packaging · Vianen