Portfolio of Technico Pharmaceutical Engineering
Serialisation machines
Technico Pharmaceutical Engineering develops and manufactures serialisation machines for the pharmaceutical and medical industries. Our solutions enable individual packages to be reliably marked with unique codes, in full compliance with applicable laws and regulations such as the EU FMD and other track-and-trace requirements. Labelling, as well as inkjet and laser technology, are among the options available. TechnicoPharma’s serialisation machines are designed for integration into existing or new packaging lines and can be tailored to specific product formats, speeds and line configurations. The systems support a stable and controlled serialisation process and are suitable for use in GMP environments. From engineering and construction to testing and commissioning: TechnicoPharma delivers bespoke serialisation solutions that contribute to compliance, process reliability and efficient packaging processes.
Aggregation machines
Technico Pharmaceutical Engineering develops and manufactures aggregation machines that play a key role in track-and-trace processes for the pharmaceutical and medical industries. Aggregation is the process by which unique serial numbers from individual packages are linked to higher-level packaging – such as bundle packs, outer cartons or pallets – thereby creating the hierarchical traceability structure required for compliance and secure supply chains. Our aggregation machines are designed to automatically fold, label and seal boxes – with high precision and ease of use. The machines can be integrated into existing packaging lines or used as stand-alone units. Furthermore, they can be adjusted to accommodate a wide range of box sizes and product types. The systems are ergonomically designed, easy for a single operator to use, and comply with GMP requirements for pharmaceutical environments. From engineering and construction to testing and commissioning: TechnicoPharma delivers bespoke packaging solutions that contribute to traceability, efficient logistics management and compliance with laws and regulations.
Peripheral equipment for serialisation and aggregation
Technico Pharmaceutical Engineering develops and supplies peripheral equipment to support serialisation and aggregation processes within the pharmaceutical and medical industries. This peripheral equipment forms an essential part of a stable and reliable track-and-trace solution. Examples include bespoke: Feeding and supply systems Buffer systems Camera and vision systems Box folding machines Box erecting machines The peripheral equipment is suitable for integration into existing packaging lines or for use as a stand-alone module. The systems are compact, user-friendly and designed for use in GMP environments. From engineering and construction to testing and commissioning, TechnicoPharma supplies bespoke serialisation peripheral equipment that contributes to process reliability, compliance and an efficient serialisation process.
On-the-fly printing
Technico Pharmaceutical Engineering develops and manufactures the Printer on the Fly, a patented serialisation solution for applying codes directly to cardboard packaging without the use of labels. This solution has been developed for high-speed packaging lines within the pharmaceutical and medical industries and eliminates the need for unnecessary handling. The Printer on the Fly stands out because packaging can be printed whilst it moves continuously through the packaging line. Thanks to the patented design, printing is applied not only in the direction of travel but also at right angles to the product’s direction of movement. This is achieved without the product having to stop or be repositioned! The solution utilises inkjet technology and is designed for high print speeds. The patented principle, featuring a linear servo drive, ensures a stable and reliable printing process, even at high line speeds. The Printer on the Fly is ergonomically designed, easy to operate and suitable for integration with camera systems and reject solutions.
Laser printer unit
The laser printer units are suitable for applying permanent codes to packaging within sectors such as the pharmaceutical and medical industries. This solution is suitable for serialisation applications where permanent laser coding is required. The system applies codes directly to the packaging using laser technology, without the use of ink or labels. This produces a wear-resistant and permanent result that is suitable for further verification and inspection within track-and-trace processes. The unit can be used on a variety of packaging materials and is adjustable to different product formats and line speeds. The laser printer unit is designed for integration into existing or new packaging lines and can be used as a stand-alone unit or as part of a complete serialisation solution. Thanks to its compact design and robust construction, the unit is suitable for use in GMP environments.
Tray Unloader
Technico Pharmaceutical Engineering develops and manufactures bespoke tray unloaders for the automated feeding, removal and discharge of trays within pharmaceutical and medical production and packaging lines. This solution helps to ensure a controlled product flow and reduces the need for manual handling in the process. The tray unloader, also known as the component dispenser, is designed to unload trays containing, amongst other things, tagserts, package leaflets, booklets and blister packs. The (pharma) code on both sides of the product is checked. An operator manually places full trays onto the feed conveyor. The machine processes the trays and presents the products, whilst the code is verified on both the top and bottom. Products without a code or with an incorrect code are rejected. The machine then places the products onto a conveyor belt or directly into a carton, linked to the stacker for perfect synchronisation. Empty trays are automatically deposited into a reject bin. This GMP-compliant machine features an ergonomic design, is easy to clean and can be operated by a single operator.
Syringe assembly line
Technico Pharmaceutical Engineering develops and builds bespoke assembly lines for, amongst other things, syringes for the pharmaceutical and medical industries. Automated solutions designed for the precise and reproducible assembly of syringes, with a focus on product quality, process reliability and hygiene. The assembly line can be tailored to different syringe types and production requirements and supports a controlled assembly process. Depending on the application, multiple process steps can be integrated, such as component feeding positioning assembly inspection other requirements The line is suitable for integration into existing production environments or as a stand-alone solution. The assembly line is designed for use in regulated environments and complies with GMP requirements. Thanks to its ergonomic design and automated operation, operator workload is minimised and consistent product quality is ensured.
Pick-and-place systems
Technico Pharmaceutical Engineering develops and integrates bespoke flexpickers and pick-and-place systems for the automated handling, positioning and transfer of products within pharmaceutical and medical production and packaging lines. These solutions are designed for applications where flexibility, accuracy and speed are essential. Suitable for all kinds of small products, such as syringes, needles, vials, devices, tubes, injectors, blister packs and medicine dispensers. The FlexPicker solutions are used for tasks such as product feeding, pick-and-place, buffering and transfer between process steps. Thanks to precise servo control, products can be handled reliably and reproducibly, even at high line speeds. The solutions are suitable for various product shapes and sizes and can be tailored to specific line configurations. The systems are compact in design and engineered for integration into existing or new production lines. They meet the requirements for use in GMP environments and are designed with user-friendliness in mind, with a focus on accessibility and maintenance. From engineering and integration to testing and commissioning, TechnicoPharma delivers bespoke solutions that contribute to process reliability, flexibility and efficient handling within complex production and packaging processes.
Robotics
Technico Pharmaceutical Engineering develops and integrates bespoke robotics solutions for the automated handling, positioning and transfer of products within pharmaceutical and medical production and packaging lines. These solutions are designed for applications where flexibility, accuracy and speed are essential. Suitable for all kinds of small products, such as syringes, needles, vials, devices, tubes, injectors, blister packs and medicine dispensers. The robotics solutions are used for tasks such as product feeding, pick-and-place, buffering and transfer between process steps. Thanks to precise servo control, products can be handled reliably and reproducibly, even at high line speeds. The solutions are suitable for various product shapes and sizes and can be tailored to specific line configurations. The systems are compact in design and engineered for integration into existing or new production lines. They meet the requirements for use in GMP environments and are designed with user-friendliness in mind, with a focus on accessibility and maintenance. From engineering and integration to testing and commissioning, TechnicoPharma delivers bespoke robotics solutions that contribute to process reliability, flexibility and efficient handling within complex production and packaging processes.
Needle feeder
Technico Pharmaceutical Engineering develops and manufactures bespoke needle-feeding systems for the precise and reliable feeding and placement of needles within pharmaceutical and medical production and assembly lines. This solution is designed for applications where precision, continuity and process reliability are essential. The needle feeding system accurately places needles into a holder, pocket or blister pack and can be operated both continuously and intermittently. Depending on the application, up to 200 needles per minute can be processed. Placement is servo-controlled, ensuring high accuracy and reproducibility. The position of the needle within the pocket is adjustable laterally, and all adjustments are equipped with digital counters. Needles are emptied from a shipping container into a needle hopper, which can easily hold an entire shipper’s load. A Jacobs ladder transports the needles to rotating shafts, where they are aligned and fed to the needle wheels. These needle wheels are fitted with servo motors that position the needles at the correct moment, synchronised via an encoder coupling with the conveyor belt, blister machine or other equipment. The needle feeding system can be integrated into production lines with both left- and right-hand product flow and is suitable for various types and brands of needles. The complete unit can be mounted on a precision slide for exact lateral positioning. The system is GMP-compliant, ergonomically designed and easy to clean. From engineering and construction to testing and commissioning, TechnicoPharma supplies bespoke needle feeding systems that contribute to a stable, efficient and reliable production process.
Tamper-evident labelling system
Technico Pharmaceutical Engineering develops and supplies bespoke manual and semi-automatic serialisation solutions with an integrated tamper-evident (TE) labeller for applications within the pharmaceutical and medical industries. This solution is suitable for situations where serialisation is required, but full automation is neither necessary nor desirable. The solution shown here enables packaging to be labelled in a controlled manner with unique labels bearing serial numbers. The TE labeller applies the labels with precision, after which the codes can be verified as part of the track & trace process. The solution is suitable for a wide range of packaging formats and can be flexibly deployed within existing production or packaging environments. Thanks to its compact design and simple operation, the manual serialisation solution is well suited to smaller batches, pilot productions or as a supplementary solution within an existing production line. The system is designed for use in GMP environments and is ergonomically designed to enable operators to work safely and efficiently.
Applying and checking labels
Technico Pharmaceutical Engineering develops and manufactures bespoke ‘Label Apply and Check units’ for the precise application and inspection of labels on, amongst other things, blister packs within the pharmaceutical and medical industries. This solution is designed for applications where correct labelling and verification are essential for compliance and product safety. These systems can apply all kinds of labels, including bollinos and heat-sensitive labels, to single or double blisters. After application, a camera system checks whether the correct label is present and correctly positioned. Approved blister packs are automatically fed to the next machine in the line. Blisters with an incorrect or missing label are ejected via an integrated reject station. A fail-safe counter check confirms that each rejection has actually taken place. The unit is suitable for speeds of up to 240 blister packs per minute and utilises servo drives linked to an encoder on the blister machine. Thanks to its compact design, the machine has a small footprint and can be easily integrated into existing or new production lines. The solution is suitable for blisters, cartons and bundles and can be configured with or without a reject station. The product flow can be set up to run either from left to right or from right to left. The Label Apply and Check unit is GMP-compliant, ergonomically designed in a balcony configuration and easy to clean. All adjustable components are fitted with digital counters for accurate and reproducible adjustments. The machine can be fitted with vision systems from various manufacturers and is compatible with labellers from, amongst others, Multivac, De Koningh (ALtech), Domino and other common systems. Various label types are possible, including heat-sensitive labels, bollinos, serialisation labels, tamper-evident labels and pharma codes. The solution can be fully customised to specific customer requirements, such as non-standard blister dimensions, label position, safety configurations and choice of components. TechnicoPharma can supply full documentation with the machine on request. From engineering and construction to testing and commissioning, TechnicoPharma delivers bespoke Label Apply and Check solutions that contribute to reliable labelling, process reliability and compliance with laws and regulations.