Portfolio of Ulma Packaging
FR 100 flow packer (HFFS)
With the new FR 100 as its entry-level model, ULMA completes its range of flow packers. This machine is easy to operate and user-friendly, making it ideal for customers looking to get started with flow packing. This model is suitable for the bakery industry or for products packed in trays. Thanks to its flexibility, the machine can be easily adapted to different products. The machine is fitted with a 7-inch HMI touchscreen, which makes it easy to set up the line and save programmes. Technical specifications Compact machine, ideal for small-scale production Cantilever design for optimum machine hygiene and cleaning 2-metre infeed conveyor Flexible folding unit Top film roll holder is self-centring with a braking system Three pairs of sealing rollers for the longitudinal seal Rotating sealing bar 7" HMI screen Main options “No product – no packaging” function “Misplaced product – double packaging” function 1-metre extension of the infeed conveyor possible Photocell for pre-printed film Double roll holder Printer Zig-zag cutting blade
FR 200 flow-packer (HFFS)
This horizontal flow-wrapper (HFFS) produces pillow-shaped packaging with three seals at a medium-to-high production rate. As a leading manufacturer in the packaging sector, ULMA is always at the forefront when it comes to updating its range of machines with the latest innovations and state-of-the-art technologies. These innovations have resulted in the new FR200, which, amongst other things, increases the packaging speed compared to previous models. This new model is equipped with the very latest motion control technology, including a control system based on an industrial PC. This gives the machine the same capabilities as higher-end models. The FR200 machine is characterised by the robust, powerful construction for which ULMA is renowned, coupled with quality and reliability. These features, combined with user-friendliness and ergonomics, make the FR200 a flexible machine suitable for a wide range of applications. Technical specifications Cantilever design that facilitates access for cleaning The sealing direction is from left to right Rotating cross-seal bars 3 pairs of rollers for pulling and sealing the longitudinal seal Self-centring film holder fitted with a braking system Feed conveyor, 2 metres long Adjustable folding unit Machine control system via a 7" UPC Industrial PC HMI with a 7" colour touch-screen display. Provides graphical visualisation for parameter settings, alarm identification, and an Ethernet connection for remote interaction and visualisation FR 200 IP Version for “PAPRIKA” This version is specially designed to package ‘traffic light’ peppers in combination with a weigher. This enables the machine to produce different packaging lengths Feed conveyor with a single belt and two pushers, specially designed for peppers The bag length is adjusted to match the product length by a photoelectric sensor mounted on the feed conveyor Also operates with fixed bag lengths and continuous printed film Option to use the machine for packaging products in trays Main options Automatic feed systems for trays Various types and lengths of conveyor belt (for the ‘continuous’ version) “No product – no packaging” function “Misplaced product – double packaging” function Photoelectric sensor for centring print-registered film (for ‘continuous’ version) Twin self-centring film roll holders, 500 mm or 700 mm Running direction from right to left Stainless steel model for wet environments
FR 305 flow packer (HFFS)
This horizontal flow-wrapper (HFFS) produces cushion-shaped packaging with three seals. It is specifically designed for manufacturers of bakery products, biscuits, chocolate and sweets. The new FM 305 is the result of ULMA’s commitment to innovation and technological development. This ongoing process has led to the new FR 305 as part of the range of rotary packaging machines. The new FR 305 replaces the previous series of rotary packaging machines with bottom film, and incorporates the latest technological developments to deliver a better user experience, greater strength and higher reliability compared to previous models. The new FR 305 is just as robust, reliable and easy to operate as all ULMA machines, and combines this with an ergonomic, cantilevered design that makes it easy to clean and ensures it meets hygiene requirements. In addition to these well-known features of ULMA machines, the new models are also extremely flexible when switching between different formats, thanks to the groundbreaking electronic platform with an industrial PC. These features make the FR 305 the ideal machine to meet the needs of customers wishing to package irregularly shaped products or those that are difficult to handle. Technical specifications Electronic packaging machine driven by electronically synchronised independent motors The machine is built on a cantilever frame, which reduces the build-up of dirt and dust, ensuring optimal cleaning and hygiene. It also provides easy access to mechanical and electrical components. Operates from left to right. The 2-metre-long feed conveyor (standard configuration). Easily accessible reel holders that make loading heavy rolls easier. Adjustable film folding unit. Longitudinal sealing system with film feed and sealing rollers, featuring a height-adjustment system that is quick and easy to set. The cross-direction seal is created by rotating sealing bars fitted with an electronic overload safety switch. The machine’s parameters (packaging length, printer position, etc.) are set via the touchscreen. The machine is equipped with a 5-inch monochrome touchscreen as the user/machine interface, offering functions such as parameter setting, machine status information, fault diagnosis, etc. It is possible to store the data for up to 99 different machine set-up programmes. Main options Wide choice of feed belt designs available in various lengths to suit the required layout Wide choice of automatic feeding systems “No product – no packaging” function “Misplaced product – double packaging” function Photocell for print registration Machine direction from right to left Stainless steel version suitable for wet environments Shrink film version Version with type D-cam sealing bar for laminated film Wide range of printing equipment
TFE 500 thermoformer
Thermoforming packaging machine for flexible or rigid film applications, suitable for modified atmosphere packaging (MAP) and vacuum options, designed for medium to high production volumes. TFE series thermoforming machines for food and non-food packaging, with specialised adaptations focusing on disposable medical products, suitable for both flexible and rigid packaging. Optional vacuum and gas flushing systems are available for MAP packaging. The machine is constructed from corrosion-resistant materials with a fully stainless steel structure. All functional modules have been developed to provide support. This, combined with high operational reliability, makes it possible to adapt the machine to different formats and production requirements. Key features Easy format changeover UPC control system: 7" colour touchscreen display Simple and user-friendly Multilingual support and support for all character sets (Cyrillic, Arabic, Katakana, etc.) Control and display programmes that are easy to update (via USB or Ethernet) Security backups to a USB stick (USB) Access control with 3 different authorisation levels Ethernet interface The remote control and control system are the same as those available on the machine’s HMI Display of the current rate. Cycle optimisation tools based on time monitoring of each station Technical specifications Construction Modular construction Stainless steel Standard safety features in accordance with EC regulations Modular machine that can be expanded depending on the project Easy access to the machine’s internal components via removable covers Optional extra-size parts available for the machines Easy to maintain Minimal maintenance Maintenance programme integrated into the control panel Remote Support Management (RSM). The connection is established via Ethernet with HTTP access (internet) Original top-tier commercial components Solutions High-performance, multi-purpose machines. With an extensive range of specific ‘add-ons’ or integrable peripheral equipment designed to meet the needs of any product requiring packaging, production requirements and packaging specifications: this model meets all packaging requirements. Main options Dosing and loading systems for products Trolley for changing format parts and film rolls In-liner Coding and printing systems UST seal test checker (ULMA seal tester) Metal detectors Integration into complete line solutions
TFE 700 thermoformer
Thermoforming packaging machine for flexible or rigid film applications, suitable for modified atmosphere packaging (MAP) and vacuum options, designed for the highest production levels. TFE series thermoforming machines for food and non-food packaging, with specialised adaptations focused on disposable medical products, suitable for both flexible and rigid packaging. Optional vacuum and gas flushing systems are available for MAP packaging. The machine is constructed from corrosion-resistant materials with a fully stainless steel structure. All functional modules have been developed to provide support. This, combined with high operational reliability, makes it possible to adapt the machine to different formats and production requirements. Key features Easy format changeover UPC control system: 7" colour touch screen display Simple and user-friendly Multilingual support and support for all character sets (Cyrillic, Arabic, Katakana, etc.) Control and display programmes that are easy to update (via USB or Ethernet) Security backups to a USB stick (USB) Access control with 3 different authorisation levels Ethernet interface The remote control and control system are the same as those available on the machine’s HMI Display of the current rate. Cycle optimisation tools based on time monitoring of each station Technical specifications Construction Modular construction Stainless steel Standard safety features in accordance with EC regulations Modular machine that can be expanded depending on the project Easy access to the machine’s internal components via removable covers Optional extra-size parts available for the machines Easy to maintain Minimal maintenance Maintenance programme integrated into the control panel Remote Support Management (RSM). The connection is established via Ethernet with HTTP access (internet) Original top-tier commercial components Solutions High-performance, multi-purpose machines. With an extensive range of specific ‘add-ons’ or integrable peripheral equipment designed to meet the needs of any product requiring packaging, production requirements and packaging specifications: this model meets all packaging requirements. Main options Dosing and loading systems for products Trolley for changing format parts and film rolls In-liner Coding and printing systems UST seal test checker (ULMA seal tester) Metal detectors Integration into complete line solutions
TFS 80 hygienic design thermoformer
Super-compact thermoformer with a hygienic design. The machine is suitable for flexible film and can be fitted with vacuum and/or gas (MAP) options. An ideal solution for small spaces or as a test machine. The TFS 80 thermoforming machine is designed for packaging food, non-food and/or medical products. The packaging is created using two films, with the bottom film being thermoformed and the top film used to seal the package. Our TFS 80 is ULMA’s entry-level model for making the transition from manual to automatic packaging. This highly cost-effective solution offers savings compared to larger thermoforming machines; Reduction in packaging costs Increased production Product presentation Thanks to the simple design of this TFS machine, you can easily change formats, giving you a high degree of flexibility. This allows you to run short packaging runs quickly without wasting much time reconfiguring the machine. Just like all our other ULMA machines, we prioritise: The highest quality components The latest safety regulations IP-65 protection Easy conversion of our machines Machines that are easily accessible for maintenance Ease of operation Technical specifications Base frame 1670mm Upper and lower roller holders Standard format section (air-formed) and sealing mould Single longitudinal cutting system Output Waste film rewinding unit Adjustable frequency converter, 2 user manuals Stainless steel guard UPC control screen 7-inch touchscreen Hygienic design of the TFS series Main options Various sizes Vacuum and gas system; vacuum pump can be integrated up to 100m³ Pneumatic changeover of the sealing plate Easy opening for packaging Zig-zag blade for cross-cutting Pneumatic longitudinal sealing and cutting system Printed film centring system Residual film extraction system Output conveyor
SMART 300 tray sealer
Compact and versatile! Semi-automatic tray sealer for all types of pre-formed trays. Capable of producing MAP and skin packaging. Its simple operation and quick format changes make this compact tray sealer ideal for small-scale use, product development or testing. Short production runs do not usually require fully automatic tray sealers, but they do require high-quality packaging. The SMART 300 semi-automatic tray sealer is compact, flexible and suitable for various tray types and materials. Its simple operation and quick format changes make this compact tray sealer ideal for small-scale use, product development or testing. The SMART tray sealers are suitable for the following applications: Atmospheric packaging (seal only) MAP packaging (modified atmosphere packaging) Vacuum skin packaging (trayskin) The following products are ideal for tray sealing: charcuterie, fresh meat, meat products, fish and fish products, fruit and vegetables, pasta, ready meals, fruit salad, dried fruit, delicatessen salads, soup, sauces, dairy products, pastries, chocolate products, medical and non-food products. The process begins by placing the trays containing the product into the machine’s compartments. The cycle is fully automatic and is started by pressing two buttons simultaneously. The process consists of the following steps: Inserting and closing the tray compartment Vacuum if required (optional) Gas injection if required (optional) Sealing the film onto the tray Cutting the film Trays return to the start position Film advances for the next cycle Whilst the trays are returning to the start position, they are lifted to facilitate the removal and reloading of the trays. If multiple tray sizes are being processed, the sizes can be changed quickly without the use of tools. Tray height adjustments can be made in 1 minute and a full tool change can be completed in less than 5 minutes. The SMART complies with CE standards and the ISO 9001 quality standard. Safety guards are fitted to prevent access to the cutting and sealing areas during the cycle The guards are fitted with safety switches The dual-button start is a safety feature: one button per hand until the tool is in place and the packaging cycle begins The control circuit operates at 24 volts Technical specifications Construction Manufactured from anti-corrosion materials SIEMENS programmable control system LCD parameter and status display Error message display Complies with ‘CE’ and ISO 9001 standards User-friendly Automatic cycle Programmable for 20 recipes Quick format changeover without the use of tools Adjustable tray output time Maintenance Minimal maintenance Easily removable safety covers Access to all machine components IP 65 electrical protection rating for easy cleaning Main options Vacuum system with digital vacuum control Gas injection system with gas cylinder Centring of printed film Encoders Liquid separator Cantilever film roll support Maximum tray height 120 mm Vacuum pump: 63 to 100 m³/h (internally mounted). Accessories for easy format changeover Speed control for packaging liquids and sauces