Packaging machines: projects and case studies

From box assembly to final packaging

As a manufacturer, you want your packaging line to run smoothly, efficiently and reliably. With our final packaging solutions, you’ll see how your logistics are streamlined and your production process is taken to the next level. You’ll benefit from maximum automation thanks to modern robot technology, whilst you decide for yourself whether to use tape or hot-melt, fully tailored to your packaging needs. You can handle different sizes effortlessly, from small to large, and easily choose between semi-automatic or fully automatic solutions to suit your capacity. Whether you use autolock boxes or American-style folding boxes, you’re guaranteed stable and professional-looking packaging that fits your process perfectly. What else can you do with our solutions? • Easily depalletise product flows for a smooth throughput. • Optimally protect products with advanced shrink-wrap systems. • Process quickly and accurately thanks to pick-and-place technology. • Efficient over-packaging with versatile over-packaging systems. Our systems integrate seamlessly with your sector, whether you operate in the food, drinks, chemical or pharmaceutical industries. This ensures your packaging line meets the highest quality standards and is ready for future challenges. Why choose our technology? You can easily integrate our solutions into both existing and new packaging lines. Whether you have standard packaging or complex challenges, you’ll always receive a solution that is precise, reliable and tailored to your product and packaging. Would you like to find out how we can improve your packaging process? Visit our website for more information or get in touch directly via the contact form.

Altrimex Packaging Solutions B. V. · Helmond

Sleeving machines

As a user of our sleeve solutions, you will immediately see how these systems integrate with your production process and meet the highest standards within your sector. You will benefit from flexible and efficient operation, tailored to your specific needs. You’ll be choosing systems that: • Can apply sleeves, from tamper-evident to full-body systems, exactly as you require. • Offer high-speed solutions for maximum processing speed in your production environment. • Are suitable for both dry and wet products, tailored to your product range. • Enable shrinkage using steam or hot air, depending on your product and packaging. You’ll find our sleeve systems across various sectors, including the food, drinks, chemical and pharmaceutical industries. Your production process is further optimised by technology that: • Integrates flexibly into existing and new packaging lines. • Offers solutions for both standard and complex sleeves that you may encounter. • Always operates accurately and reliably, tailored to your product and packaging. Would you like to find out how we can improve your packaging process? Visit our website for more information or get in touch directly via the contact form.

Altrimex Packaging Solutions B. V. · Helmond

Induction sealers

As a user of our induction sealing technology, you will immediately see how these systems integrate with your production process and meet the highest standards within your sector. You will benefit from reliable and efficient operation, tailored to your specific needs. You’ll be choosing systems that: • Are suitable for caps ranging from 20 mm to 120 mm. • Can be easily mounted above your conveyor belt for seamless integration. • Operate fully automatically, are air-cooled and energy-efficient. • Integrate effortlessly into your fully automated packaging line. • Are available with a wide range of safety features to suit your situation. You’ll find our induction sealers in a wide range of sectors, including the food, chemical and pharmaceutical industries. Your production process is further optimised by technology that: • Integrates flexibly into existing and new packaging lines. • Offers solutions for both standard and complex sealing applications you may encounter. • Always operates accurately and reliably, tailored to your product and packaging. Would you like to find out how we can improve your induction sealing process? Visit our website for more information or get in touch directly via the contact form.

Altrimex Packaging Solutions B. V. · Helmond

Tablet and capsule counting machines

With our packaging systems for tablets and capsules, you’ll be working directly with solutions that are easy to integrate into your pharmaceutical production process. The systems meet the most stringent industry standards and offer reliable, efficient operation that is fully tailored to your specific requirements. Our systems offer: • Single vibratory feeders up to 48-lane systems. • Complete solutions for both tablets and capsules. • Manual or fully integrated lines. • Specially developed for the pharmaceutical industry. Why choose our technology? Our technology has been developed in accordance with cGMP requirements and is fully compliant with 21CFR Part 11. All systems are available with full IQ/OQ validation, ensuring your processes meet the strictest regulatory standards. Thanks to their modular design, the systems are easy to integrate into existing or new production lines, whilst advanced control and data logging ensure optimum traceability and process reliability. Whether you’re looking for a stand-alone solution or a fully automated line, our systems offer maximum flexibility, reliability and compliance. Discover how we can optimise your tablet and capsule packaging process. Visit our website for more information or contact us directly via the contact form.

Altrimex Packaging Solutions B. V. · Helmond

Machine overhaul, modernisation & optimisation

Technico Pharmaceutical Engineering carries out refurbishment, modernisation and optimisation projects for existing machinery and production lines within the pharmaceutical and medical industries. This service is aimed at extending the service life of equipment and improving performance, reliability and compliance. During overhaul, modernisation or optimisation, mechanical, electrical and control components are assessed and, where necessary, replaced or upgraded. In addition, functionalities can be adapted or expanded to better meet current production requirements, legislation and regulations, or amended product specifications. Work can range from replacing obsolete parts to completely redesigning sub-processes within a machine. The work is carried out with due regard for GMP requirements and with minimal impact on production planning. From analysis and engineering through to implementation, testing and recommissioning, Technico Pharma delivers bespoke overhaul and modernisation solutions that contribute to continuity, efficiency and future-proof production processes.

Technico Pharmaceutical Engineering · Genderen

Engineering & Design

Technico Pharmaceutical Engineering supports clients with engineering and design projects for machinery and systems, specialising in the pharmaceutical and medical industries. We translate process requirements and product specifications into technically sound and feasible solutions. Our engineering and design activities cover the entire process: from concept development and layout studies to mechanical and electrical design and software preparation. In doing so, we take into account GMP requirements, existing line configurations and specific production environments. The design always forms a solid foundation for a reliable and efficient machine or production line. Engineering & design can be utilised as part of a complete machine project, but also as a standalone service, for example in the case of expansions, optimisations or integration issues. Through our close collaboration with the client, we ensure solutions that are technically sound and practically applicable. From initial concept through to handover to production, TechnicoPharma delivers engineering & design solutions that contribute to process reliability, flexibility and future-proof systems.

Technico Pharmaceutical Engineering · Genderen

Applying and checking labels

Technico Pharmaceutical Engineering develops and manufactures bespoke ‘Label Apply and Check units’ for the precise application and inspection of labels on, amongst other things, blister packs within the pharmaceutical and medical industries. This solution is designed for applications where correct labelling and verification are essential for compliance and product safety. These systems can apply all kinds of labels, including bollinos and heat-sensitive labels, to single or double blisters. After application, a camera system checks whether the correct label is present and correctly positioned. Approved blister packs are automatically fed to the next machine in the line. Blisters with an incorrect or missing label are ejected via an integrated reject station. A fail-safe counter check confirms that each rejection has actually taken place. The unit is suitable for speeds of up to 240 blister packs per minute and utilises servo drives linked to an encoder on the blister machine. Thanks to its compact design, the machine has a small footprint and can be easily integrated into existing or new production lines. The solution is suitable for blisters, cartons and bundles and can be configured with or without a reject station. The product flow can be set up to run either from left to right or from right to left. The Label Apply and Check unit is GMP-compliant, ergonomically designed in a balcony configuration and easy to clean. All adjustable components are fitted with digital counters for accurate and reproducible adjustments. The machine can be fitted with vision systems from various manufacturers and is compatible with labellers from, amongst others, Multivac, De Koningh (ALtech), Domino and other common systems. Various label types are possible, including heat-sensitive labels, bollinos, serialisation labels, tamper-evident labels and pharma codes. The solution can be fully customised to specific customer requirements, such as non-standard blister dimensions, label position, safety configurations and choice of components. TechnicoPharma can supply full documentation with the machine on request. From engineering and construction to testing and commissioning, TechnicoPharma delivers bespoke Label Apply and Check solutions that contribute to reliable labelling, process reliability and compliance with laws and regulations.

Technico Pharmaceutical Engineering · Genderen

Tamper-evident labelling system

Technico Pharmaceutical Engineering develops and supplies bespoke manual and semi-automatic serialisation solutions with an integrated tamper-evident (TE) labeller for applications within the pharmaceutical and medical industries. This solution is suitable for situations where serialisation is required, but full automation is neither necessary nor desirable. The solution shown here enables packaging to be labelled in a controlled manner with unique labels bearing serial numbers. The TE labeller applies the labels with precision, after which the codes can be verified as part of the track & trace process. The solution is suitable for a wide range of packaging formats and can be flexibly deployed within existing production or packaging environments. Thanks to its compact design and simple operation, the manual serialisation solution is well suited to smaller batches, pilot productions or as a supplementary solution within an existing production line. The system is designed for use in GMP environments and is ergonomically designed to enable operators to work safely and efficiently.

Technico Pharmaceutical Engineering · Genderen

Needle feeder

Technico Pharmaceutical Engineering develops and manufactures bespoke needle-feeding systems for the precise and reliable feeding and placement of needles within pharmaceutical and medical production and assembly lines. This solution is designed for applications where precision, continuity and process reliability are essential. The needle feeding system accurately places needles into a holder, pocket or blister pack and can be operated both continuously and intermittently. Depending on the application, up to 200 needles per minute can be processed. Placement is servo-controlled, ensuring high accuracy and reproducibility. The position of the needle within the pocket is adjustable laterally, and all adjustments are equipped with digital counters. Needles are emptied from a shipping container into a needle hopper, which can easily hold an entire shipper’s load. A Jacobs ladder transports the needles to rotating shafts, where they are aligned and fed to the needle wheels. These needle wheels are fitted with servo motors that position the needles at the correct moment, synchronised via an encoder coupling with the conveyor belt, blister machine or other equipment. The needle feeding system can be integrated into production lines with both left- and right-hand product flow and is suitable for various types and brands of needles. The complete unit can be mounted on a precision slide for exact lateral positioning. The system is GMP-compliant, ergonomically designed and easy to clean. From engineering and construction to testing and commissioning, TechnicoPharma supplies bespoke needle feeding systems that contribute to a stable, efficient and reliable production process.

Technico Pharmaceutical Engineering · Genderen

Robotics

Technico Pharmaceutical Engineering develops and integrates bespoke robotics solutions for the automated handling, positioning and transfer of products within pharmaceutical and medical production and packaging lines. These solutions are designed for applications where flexibility, accuracy and speed are essential. Suitable for all kinds of small products, such as syringes, needles, vials, devices, tubes, injectors, blister packs and medicine dispensers. The robotics solutions are used for tasks such as product feeding, pick-and-place, buffering and transfer between process steps. Thanks to precise servo control, products can be handled reliably and reproducibly, even at high line speeds. The solutions are suitable for various product shapes and sizes and can be tailored to specific line configurations. The systems are compact in design and engineered for integration into existing or new production lines. They meet the requirements for use in GMP environments and are designed with user-friendliness in mind, with a focus on accessibility and maintenance. From engineering and integration to testing and commissioning, TechnicoPharma delivers bespoke robotics solutions that contribute to process reliability, flexibility and efficient handling within complex production and packaging processes.

Technico Pharmaceutical Engineering · Genderen

Pick-and-place systems

Technico Pharmaceutical Engineering develops and integrates bespoke flexpickers and pick-and-place systems for the automated handling, positioning and transfer of products within pharmaceutical and medical production and packaging lines. These solutions are designed for applications where flexibility, accuracy and speed are essential. Suitable for all kinds of small products, such as syringes, needles, vials, devices, tubes, injectors, blister packs and medicine dispensers. The FlexPicker solutions are used for tasks such as product feeding, pick-and-place, buffering and transfer between process steps. Thanks to precise servo control, products can be handled reliably and reproducibly, even at high line speeds. The solutions are suitable for various product shapes and sizes and can be tailored to specific line configurations. The systems are compact in design and engineered for integration into existing or new production lines. They meet the requirements for use in GMP environments and are designed with user-friendliness in mind, with a focus on accessibility and maintenance. From engineering and integration to testing and commissioning, TechnicoPharma delivers bespoke solutions that contribute to process reliability, flexibility and efficient handling within complex production and packaging processes.

Technico Pharmaceutical Engineering · Genderen

Syringe assembly line

Technico Pharmaceutical Engineering develops and builds bespoke assembly lines for, amongst other things, syringes for the pharmaceutical and medical industries. Automated solutions designed for the precise and reproducible assembly of syringes, with a focus on product quality, process reliability and hygiene. The assembly line can be tailored to different syringe types and production requirements and supports a controlled assembly process. Depending on the application, multiple process steps can be integrated, such as component feeding positioning assembly inspection other requirements The line is suitable for integration into existing production environments or as a stand-alone solution. The assembly line is designed for use in regulated environments and complies with GMP requirements. Thanks to its ergonomic design and automated operation, operator workload is minimised and consistent product quality is ensured.

Technico Pharmaceutical Engineering · Genderen

Tray Unloader

Technico Pharmaceutical Engineering develops and manufactures bespoke tray unloaders for the automated feeding, removal and discharge of trays within pharmaceutical and medical production and packaging lines. This solution helps to ensure a controlled product flow and reduces the need for manual handling in the process. The tray unloader, also known as the component dispenser, is designed to unload trays containing, amongst other things, tagserts, package leaflets, booklets and blister packs. The (pharma) code on both sides of the product is checked. An operator manually places full trays onto the feed conveyor. The machine processes the trays and presents the products, whilst the code is verified on both the top and bottom. Products without a code or with an incorrect code are rejected. The machine then places the products onto a conveyor belt or directly into a carton, linked to the stacker for perfect synchronisation. Empty trays are automatically deposited into a reject bin. This GMP-compliant machine features an ergonomic design, is easy to clean and can be operated by a single operator.

Technico Pharmaceutical Engineering · Genderen

Laser printer unit

The laser printer units are suitable for applying permanent codes to packaging within sectors such as the pharmaceutical and medical industries. This solution is suitable for serialisation applications where permanent laser coding is required. The system applies codes directly to the packaging using laser technology, without the use of ink or labels. This produces a wear-resistant and permanent result that is suitable for further verification and inspection within track-and-trace processes. The unit can be used on a variety of packaging materials and is adjustable to different product formats and line speeds. The laser printer unit is designed for integration into existing or new packaging lines and can be used as a stand-alone unit or as part of a complete serialisation solution. Thanks to its compact design and robust construction, the unit is suitable for use in GMP environments.

Technico Pharmaceutical Engineering · Genderen

On-the-fly printing

Technico Pharmaceutical Engineering develops and manufactures the Printer on the Fly, a patented serialisation solution for applying codes directly to cardboard packaging without the use of labels. This solution has been developed for high-speed packaging lines within the pharmaceutical and medical industries and eliminates the need for unnecessary handling. The Printer on the Fly stands out because packaging can be printed whilst it moves continuously through the packaging line. Thanks to the patented design, printing is applied not only in the direction of travel but also at right angles to the product’s direction of movement. This is achieved without the product having to stop or be repositioned! The solution utilises inkjet technology and is designed for high print speeds. The patented principle, featuring a linear servo drive, ensures a stable and reliable printing process, even at high line speeds. The Printer on the Fly is ergonomically designed, easy to operate and suitable for integration with camera systems and reject solutions.

Technico Pharmaceutical Engineering · Genderen

Peripheral equipment for serialisation and aggregation

Technico Pharmaceutical Engineering develops and supplies peripheral equipment to support serialisation and aggregation processes within the pharmaceutical and medical industries. This peripheral equipment forms an essential part of a stable and reliable track-and-trace solution. Examples include bespoke: Feeding and supply systems Buffer systems Camera and vision systems Box folding machines Box erecting machines The peripheral equipment is suitable for integration into existing packaging lines or for use as a stand-alone module. The systems are compact, user-friendly and designed for use in GMP environments. From engineering and construction to testing and commissioning, TechnicoPharma supplies bespoke serialisation peripheral equipment that contributes to process reliability, compliance and an efficient serialisation process.

Technico Pharmaceutical Engineering · Genderen

Aggregation machines

Technico Pharmaceutical Engineering develops and manufactures aggregation machines that play a key role in track-and-trace processes for the pharmaceutical and medical industries. Aggregation is the process by which unique serial numbers from individual packages are linked to higher-level packaging – such as bundle packs, outer cartons or pallets – thereby creating the hierarchical traceability structure required for compliance and secure supply chains. Our aggregation machines are designed to automatically fold, label and seal boxes – with high precision and ease of use. The machines can be integrated into existing packaging lines or used as stand-alone units. Furthermore, they can be adjusted to accommodate a wide range of box sizes and product types. The systems are ergonomically designed, easy for a single operator to use, and comply with GMP requirements for pharmaceutical environments. From engineering and construction to testing and commissioning: TechnicoPharma delivers bespoke packaging solutions that contribute to traceability, efficient logistics management and compliance with laws and regulations.

Technico Pharmaceutical Engineering · Genderen

Serialisation machines

Technico Pharmaceutical Engineering develops and manufactures serialisation machines for the pharmaceutical and medical industries. Our solutions enable individual packages to be reliably marked with unique codes, in full compliance with applicable laws and regulations such as the EU FMD and other track-and-trace requirements. Labelling, as well as inkjet and laser technology, are among the options available. TechnicoPharma’s serialisation machines are designed for integration into existing or new packaging lines and can be tailored to specific product formats, speeds and line configurations. The systems support a stable and controlled serialisation process and are suitable for use in GMP environments. From engineering and construction to testing and commissioning: TechnicoPharma delivers bespoke serialisation solutions that contribute to compliance, process reliability and efficient packaging processes.

Technico Pharmaceutical Engineering · Genderen

Reepack ReeTray 30 semi-automatic MAP / skin pack / tray sealing machine

This is the Reepack ReeTray 30 semi-automatic tray sealer, capable of MAP or skin packaging. A robust and compact machine, ideal for small-batch production. It offers quick format changeovers and the ability to set parameters with great precision to achieve optimal vacuum and gas levels, ensuring a longer shelf life for the product. The machine is fitted with an automatic film feed system and a built-in vacuum pump. It utilises separate upper and lower vacuum chambers to create a perfect skin. The product can be packaged up to 40 mm above the edge of the tray. This machine offers the option of skin-packing on trays as well as on a flat surface (cardboard). Optional extras include: VG system fitted with a special ‘red meat’ pump Skin or MAP packaging Powder and liquid separator to protect the pump Print mark control for printed film Easy-open feature on the top seal Technical specifications ReeTray 30 Maximum tray dimensions: 430 x 305 x 100 mm Maximum film width: 470 mm Speed (cycles/min): max. 5 cycles/minute Power consumption: max. 4.9 kW Machine length: 710 mm Machine width: 1,080 mm

Zwager Techniek · Beverwijk

Unifill TF-02 vertical thermoforming/blister machine for portion packs

The Unifill TF-02 is a fully automatic machine, meeting high standards of hygiene and technology, designed to achieve high performance and output for food and non-food applications. The TF-02 machine is suitable for producing squeezable, peelable, stand-up, contoured and/or chain-linked single-dose and portion packs. The machine can be fitted with various options, such as: an automatic stick applicator for applying symmetrical or asymmetrical plastic sticks straw applicator cap applicator single and/or double labelling machine, automatic visual cameras to monitor product quality The TF-02 thermoforms from a single roll of mouldable film. Thanks to its unique cantilever design, cleaning, maintenance and die changes are quick and easy. Technical specifications Forming height: 50 – 150 mm Single or double dosing unit for liquid and semi-solid products High-precision cutting unit Option to use special barrier materials such as EVOH or PVDC to extend the product’s shelf life Roll width range: between 100 – 300 mm Reel holder with 2 driven shafts and a buffer unit allowing the plastic reel to be changed without stopping the machine Filling range: 1 – 250 ml Number of cycles per minute: up to 35 Thermoforming mould dimensions TF-02260260 mm (w) × 120–150 mm (h) Thermoforming mould area TF-02300300 mm (w) × 120–150 mm (h) Machine dimensions: 6,650 mm x 3,250 mm x 2,500 mm (h) Total machine weight: 3,500.00 kg Air consumption: 1,100 Nl/min – 6 bar Power consumption TF-02260: 30 kW / 50 A (mould width 260 mm) Power consumption TF-02300 32 kW / 60 A (die width 300 mm) Film thickness: 250 – 480 µm

Zwager Techniek · Beverwijk

Hamer Packaging blister machines

We supply a comprehensive range of blister machines from the well-known Spanish machine manufacturer Hamer Packaging. Our product range extends from standard machines for forming and sealing blisters to complex blister production lines, where the feed system and final packaging are supplied as a complete project. Variants are available with a sliding table, as a carousel or as a linear line. Machines are also available for single-material blister packs. The machines are equipped with the latest technology, such as touchscreen controls and a quick-change system for rapid conversion to other products. Blister inspection, product inspection and insert inspection are optional. Expansion with product feeding, fill length extension and final packaging is possible, as are coding and labelling machines. With our blister machines, you are choosing years of packaging satisfaction, both for the operator working with the machine and the maintenance technician, who will find that maintenance is kept to a minimum. Are you curious about the possible applications? Please contact Zwager Techniek.

Zwager Techniek · Beverwijk

Reeseal 32S semi-automatic tray sealer

The ReeSeal 32S is a compact, semi-automatic tray sealer designed for use in supermarkets, restaurants and similar establishments, for heat-sealing products – such as ready meals – into trays. The machine is easy to operate, features control of the sealing parameters and allows for quick format changes. The tools can also be used in the Reebasic automatic tray sealer. Optional extras include a special cutting blade for a premium presentation of the packaging. The machine can be supplied on castors. Technical specifications ReeSeal 32S Maximum tray dimensions: 380 x 280 x 100 mm Maximum film width: 390 mm Speed (cycles/min): max. 6 cycles/minute Power consumption: max. 2 kW Machine length: 481 mm Machine width: 551 mm

Zwager Techniek · Beverwijk

INVpack BY3 stick pack machine

This compact stick-pack machine is designed for small production volumes; it has a maximum roll width of 300 mm and is available with 1 to 7 lanes. The BY3 is suitable for stick packs with a width of between 17 and 45 mm. This machine is available in both standard food-grade and pharmaceutical versions and comes with all validation documents. Available with: Cup filler for granules Screw feeder for powders Weigher for solid products Piston pump for pasty products Flow meter for liquids The machine can also be fitted with coding systems, counting systems and cartoning machines for final packaging.

Zwager Techniek · Beverwijk

Mespack H-100 sachet machine

Compact & flexible This machine stands out for the wide range of options it offers in a compact design! This user-friendly sachet machine is suitable for a variety of dosing systems, such as worm/screw feeders for powders, cup fillers for granules and dosing pumps for liquids and viscous products. Technical specifications Model: H-100 Production speed: 100 ppm Min. sachet size WxH: 30 x 30 mm Max. Sachet size WxH: 100 x 130 mm Volume range: 1 to 50 cc Power rating: 6 kW Film size in mm: max. ø 450 mm / tube ø 76 mm / max. roll width 400 mm In addition to this sachet machine, we also have other sachet machines in our portfolio. Please enquire about the options.

Zwager Techniek · Beverwijk