Packaging machines: projects and case studies

PRISM robotic feeding system

The PRISM is a robotic feeding system capable of sorting a variety of products and placing them onto a conveyor belt. It is ideal for handling products gently to prevent scratches. It can also handle products with unusual shapes. The machine sorts all kinds of bottles, jars, dispensers, vials, tubes, gaskets, brushes, caps and sprayers. Speed with 1 robot: 60–80 PPM Speed with a second robot: 120–160 PPM Product diameter: 15 mm – 200 mm Product height: 15 mm – 350 mm

Allround Engineering bv · Nieuwkuijk

Second-hand cars

As well as new equipment, we always have a range of second-hand equipment available. Ask about the options available with our second-hand stock.

Allround Engineering bv · Nieuwkuijk

Bag-filling machines

We can supply a machine tailored to the customer’s requirements for filling bag packaging. These range from film-processing VFFS machines to rotary machines for processing pre-formed stand-up pouches.

Spimabo Machinebouw · Nederweert

Jerrycan filling machine

We offer bespoke solutions for filling jerrycans that are tailored to your requirements.

Spimabo Machinebouw · Nederweert

Jar filling machine

We offer bespoke solutions for filling jars with powders, tailored to your requirements.

Spimabo Machinebouw · Nederweert

Mixing & sieving

With its Anutec GmbH machinery, Spimabo provides high-quality solutions for mixing and sieving powders, which are essential for a wide range of industrial applications, including the food, pharmaceutical and chemical sectors. These mixing and sieving systems are designed to ensure a homogeneous mix and improve the quality of the end product, whilst at the same time increasing efficiency and productivity.

Spimabo Machinebouw · Nederweert

Vacuum transport

Spimabo offers efficient solutions for powder handling, which are essential for companies that work with bulk powders and fine materials. Our conveying systems are designed to move powder safely, efficiently and hygienically from one location to another within production facilities. These systems are ideally suited to a range of applications, including the food, pharmaceutical and chemical industries, amongst others, where product integrity and transport precision are of crucial importance With a focus on innovation, our powder handling systems offer advanced features such as dust-free operations, minimal product degradation and energy efficiency. They are designed to be adaptable to different production environments and can be customised to meet specific customer requirements. By using our conveying systems, you can streamline your production processes, reduce operational costs and improve workplace safety.

Spimabo Machinebouw · Nederweert

Liquid dosing

As the sole distributor in the Benelux, Spimabo supplies Riggs Autopack Ltd machines to provide solutions for the dosing of water-thin and high-viscosity liquids, with or without solids. The machines are designed to meet the specific requirements of various industries, such as the food, chemical and pharmaceutical sectors. Our liquid dosing systems are renowned for their precision, reliability and flexibility, and are suitable for a wide range of liquids and viscosities. They are designed to provide precise control over the dosing process, which is essential for quality assurance and efficiency on production lines. These systems are characterised by their ease of use and rapid adaptability to changing production requirements, enabling Riggs Autopack Ltd to offer a cost-effective solution that enhances operational efficiency and minimises waste.

Spimabo Machinebouw · Nederweert

Powder dosing

Spimabo supplies innovative solutions for the dosing of powders and granules, designed to meet the specific requirements of various industries, such as the food, chemical and pharmaceutical sectors. Our powder dosing systems are renowned for their precision, reliability and flexibility, and are suitable for a wide range of powders and granules. They are designed to be adaptable to different production environments and can be customised to meet specific customer requirements. Minimal product degradation. By using our conveying systems, companies can streamline their production processes, reduce operational costs and improve workplace safety. Weighing range: 5 grams to 25 kilograms. Filled into bags, buckets, jars and boxes. Manual and semi-automatic. The modular design ensures the machine is future-proof and allows new modules to be integrated.

Spimabo Machinebouw · Nederweert

Mechanical Engineering

At Spimabo, we develop and manufacture high-quality machines that utilise the latest technologies to ensure optimum performance, future-proofing and reliability. Our range includes bespoke solutions tailored to the specific needs of our partners, from small batches to large-scale production.

Spimabo Machinebouw · Nederweert

SMART 300 tray sealer

Compact and versatile! Semi-automatic tray sealer for all types of pre-formed trays. Capable of producing MAP and skin packaging. Its simple operation and quick format changes make this compact tray sealer ideal for small-scale use, product development or testing. Short production runs do not usually require fully automatic tray sealers, but they do require high-quality packaging. The SMART 300 semi-automatic tray sealer is compact, flexible and suitable for various tray types and materials. Its simple operation and quick format changes make this compact tray sealer ideal for small-scale use, product development or testing. The SMART tray sealers are suitable for the following applications: Atmospheric packaging (seal only) MAP packaging (modified atmosphere packaging) Vacuum skin packaging (trayskin) The following products are ideal for tray sealing: charcuterie, fresh meat, meat products, fish and fish products, fruit and vegetables, pasta, ready meals, fruit salad, dried fruit, delicatessen salads, soup, sauces, dairy products, pastries, chocolate products, medical and non-food products. The process begins by placing the trays containing the product into the machine’s compartments. The cycle is fully automatic and is started by pressing two buttons simultaneously. The process consists of the following steps: Inserting and closing the tray compartment Vacuum if required (optional) Gas injection if required (optional) Sealing the film onto the tray Cutting the film Trays return to the start position Film advances for the next cycle Whilst the trays are returning to the start position, they are lifted to facilitate the removal and reloading of the trays. If multiple tray sizes are being processed, the sizes can be changed quickly without the use of tools. Tray height adjustments can be made in 1 minute and a full tool change can be completed in less than 5 minutes. The SMART complies with CE standards and the ISO 9001 quality standard. Safety guards are fitted to prevent access to the cutting and sealing areas during the cycle The guards are fitted with safety switches The dual-button start is a safety feature: one button per hand until the tool is in place and the packaging cycle begins The control circuit operates at 24 volts Technical specifications Construction Manufactured from anti-corrosion materials SIEMENS programmable control system LCD parameter and status display Error message display Complies with ‘CE’ and ISO 9001 standards User-friendly Automatic cycle Programmable for 20 recipes Quick format changeover without the use of tools Adjustable tray output time Maintenance Minimal maintenance Easily removable safety covers Access to all machine components IP 65 electrical protection rating for easy cleaning Main options Vacuum system with digital vacuum control Gas injection system with gas cylinder Centring of printed film Encoders Liquid separator Cantilever film roll support Maximum tray height 120 mm Vacuum pump: 63 to 100 m³/h (internally mounted). Accessories for easy format changeover Speed control for packaging liquids and sauces

Ulma Packaging · Vianen

TFS 80 hygienic design thermoformer

Super-compact thermoformer with a hygienic design. The machine is suitable for flexible film and can be fitted with vacuum and/or gas (MAP) options. An ideal solution for small spaces or as a test machine. The TFS 80 thermoforming machine is designed for packaging food, non-food and/or medical products. The packaging is created using two films, with the bottom film being thermoformed and the top film used to seal the package. Our TFS 80 is ULMA’s entry-level model for making the transition from manual to automatic packaging. This highly cost-effective solution offers savings compared to larger thermoforming machines; Reduction in packaging costs Increased production Product presentation Thanks to the simple design of this TFS machine, you can easily change formats, giving you a high degree of flexibility. This allows you to run short packaging runs quickly without wasting much time reconfiguring the machine. Just like all our other ULMA machines, we prioritise: The highest quality components The latest safety regulations IP-65 protection Easy conversion of our machines Machines that are easily accessible for maintenance Ease of operation Technical specifications Base frame 1670mm Upper and lower roller holders Standard format section (air-formed) and sealing mould Single longitudinal cutting system Output Waste film rewinding unit Adjustable frequency converter, 2 user manuals Stainless steel guard UPC control screen 7-inch touchscreen Hygienic design of the TFS series Main options Various sizes Vacuum and gas system; vacuum pump can be integrated up to 100m³ Pneumatic changeover of the sealing plate Easy opening for packaging Zig-zag blade for cross-cutting Pneumatic longitudinal sealing and cutting system Printed film centring system Residual film extraction system Output conveyor

Ulma Packaging · Vianen

TFE 700 thermoformer

Thermoforming packaging machine for flexible or rigid film applications, suitable for modified atmosphere packaging (MAP) and vacuum options, designed for the highest production levels. TFE series thermoforming machines for food and non-food packaging, with specialised adaptations focused on disposable medical products, suitable for both flexible and rigid packaging. Optional vacuum and gas flushing systems are available for MAP packaging. The machine is constructed from corrosion-resistant materials with a fully stainless steel structure. All functional modules have been developed to provide support. This, combined with high operational reliability, makes it possible to adapt the machine to different formats and production requirements. Key features Easy format changeover UPC control system: 7" colour touch screen display Simple and user-friendly Multilingual support and support for all character sets (Cyrillic, Arabic, Katakana, etc.) Control and display programmes that are easy to update (via USB or Ethernet) Security backups to a USB stick (USB) Access control with 3 different authorisation levels Ethernet interface The remote control and control system are the same as those available on the machine’s HMI Display of the current rate. Cycle optimisation tools based on time monitoring of each station Technical specifications Construction Modular construction Stainless steel Standard safety features in accordance with EC regulations Modular machine that can be expanded depending on the project Easy access to the machine’s internal components via removable covers Optional extra-size parts available for the machines Easy to maintain Minimal maintenance Maintenance programme integrated into the control panel Remote Support Management (RSM). The connection is established via Ethernet with HTTP access (internet) Original top-tier commercial components Solutions High-performance, multi-purpose machines. With an extensive range of specific ‘add-ons’ or integrable peripheral equipment designed to meet the needs of any product requiring packaging, production requirements and packaging specifications: this model meets all packaging requirements. Main options Dosing and loading systems for products Trolley for changing format parts and film rolls In-liner Coding and printing systems UST seal test checker (ULMA seal tester) Metal detectors Integration into complete line solutions

Ulma Packaging · Vianen

TFE 500 thermoformer

Thermoforming packaging machine for flexible or rigid film applications, suitable for modified atmosphere packaging (MAP) and vacuum options, designed for medium to high production volumes. TFE series thermoforming machines for food and non-food packaging, with specialised adaptations focusing on disposable medical products, suitable for both flexible and rigid packaging. Optional vacuum and gas flushing systems are available for MAP packaging. The machine is constructed from corrosion-resistant materials with a fully stainless steel structure. All functional modules have been developed to provide support. This, combined with high operational reliability, makes it possible to adapt the machine to different formats and production requirements. Key features Easy format changeover UPC control system: 7" colour touchscreen display Simple and user-friendly Multilingual support and support for all character sets (Cyrillic, Arabic, Katakana, etc.) Control and display programmes that are easy to update (via USB or Ethernet) Security backups to a USB stick (USB) Access control with 3 different authorisation levels Ethernet interface The remote control and control system are the same as those available on the machine’s HMI Display of the current rate. Cycle optimisation tools based on time monitoring of each station Technical specifications Construction Modular construction Stainless steel Standard safety features in accordance with EC regulations Modular machine that can be expanded depending on the project Easy access to the machine’s internal components via removable covers Optional extra-size parts available for the machines Easy to maintain Minimal maintenance Maintenance programme integrated into the control panel Remote Support Management (RSM). The connection is established via Ethernet with HTTP access (internet) Original top-tier commercial components Solutions High-performance, multi-purpose machines. With an extensive range of specific ‘add-ons’ or integrable peripheral equipment designed to meet the needs of any product requiring packaging, production requirements and packaging specifications: this model meets all packaging requirements. Main options Dosing and loading systems for products Trolley for changing format parts and film rolls In-liner Coding and printing systems UST seal test checker (ULMA seal tester) Metal detectors Integration into complete line solutions

Ulma Packaging · Vianen

FR 305 flow packer (HFFS)

This horizontal flow-wrapper (HFFS) produces cushion-shaped packaging with three seals. It is specifically designed for manufacturers of bakery products, biscuits, chocolate and sweets. The new FM 305 is the result of ULMA’s commitment to innovation and technological development. This ongoing process has led to the new FR 305 as part of the range of rotary packaging machines. The new FR 305 replaces the previous series of rotary packaging machines with bottom film, and incorporates the latest technological developments to deliver a better user experience, greater strength and higher reliability compared to previous models. The new FR 305 is just as robust, reliable and easy to operate as all ULMA machines, and combines this with an ergonomic, cantilevered design that makes it easy to clean and ensures it meets hygiene requirements. In addition to these well-known features of ULMA machines, the new models are also extremely flexible when switching between different formats, thanks to the groundbreaking electronic platform with an industrial PC. These features make the FR 305 the ideal machine to meet the needs of customers wishing to package irregularly shaped products or those that are difficult to handle. Technical specifications Electronic packaging machine driven by electronically synchronised independent motors The machine is built on a cantilever frame, which reduces the build-up of dirt and dust, ensuring optimal cleaning and hygiene. It also provides easy access to mechanical and electrical components. Operates from left to right. The 2-metre-long feed conveyor (standard configuration). Easily accessible reel holders that make loading heavy rolls easier. Adjustable film folding unit. Longitudinal sealing system with film feed and sealing rollers, featuring a height-adjustment system that is quick and easy to set. The cross-direction seal is created by rotating sealing bars fitted with an electronic overload safety switch. The machine’s parameters (packaging length, printer position, etc.) are set via the touchscreen. The machine is equipped with a 5-inch monochrome touchscreen as the user/machine interface, offering functions such as parameter setting, machine status information, fault diagnosis, etc. It is possible to store the data for up to 99 different machine set-up programmes. Main options Wide choice of feed belt designs available in various lengths to suit the required layout Wide choice of automatic feeding systems “No product – no packaging” function “Misplaced product – double packaging” function Photocell for print registration Machine direction from right to left Stainless steel version suitable for wet environments Shrink film version Version with type D-cam sealing bar for laminated film Wide range of printing equipment

Ulma Packaging · Vianen

FR 200 flow-packer (HFFS)

This horizontal flow-wrapper (HFFS) produces pillow-shaped packaging with three seals at a medium-to-high production rate. As a leading manufacturer in the packaging sector, ULMA is always at the forefront when it comes to updating its range of machines with the latest innovations and state-of-the-art technologies. These innovations have resulted in the new FR200, which, amongst other things, increases the packaging speed compared to previous models. This new model is equipped with the very latest motion control technology, including a control system based on an industrial PC. This gives the machine the same capabilities as higher-end models. The FR200 machine is characterised by the robust, powerful construction for which ULMA is renowned, coupled with quality and reliability. These features, combined with user-friendliness and ergonomics, make the FR200 a flexible machine suitable for a wide range of applications. Technical specifications Cantilever design that facilitates access for cleaning The sealing direction is from left to right Rotating cross-seal bars 3 pairs of rollers for pulling and sealing the longitudinal seal Self-centring film holder fitted with a braking system Feed conveyor, 2 metres long Adjustable folding unit Machine control system via a 7" UPC Industrial PC HMI with a 7" colour touch-screen display. Provides graphical visualisation for parameter settings, alarm identification, and an Ethernet connection for remote interaction and visualisation FR 200 IP Version for “PAPRIKA” This version is specially designed to package ‘traffic light’ peppers in combination with a weigher. This enables the machine to produce different packaging lengths Feed conveyor with a single belt and two pushers, specially designed for peppers The bag length is adjusted to match the product length by a photoelectric sensor mounted on the feed conveyor Also operates with fixed bag lengths and continuous printed film Option to use the machine for packaging products in trays Main options Automatic feed systems for trays Various types and lengths of conveyor belt (for the ‘continuous’ version) “No product – no packaging” function “Misplaced product – double packaging” function Photoelectric sensor for centring print-registered film (for ‘continuous’ version) Twin self-centring film roll holders, 500 mm or 700 mm Running direction from right to left Stainless steel model for wet environments

Ulma Packaging · Vianen

FR 100 flow packer (HFFS)

With the new FR 100 as its entry-level model, ULMA completes its range of flow packers. This machine is easy to operate and user-friendly, making it ideal for customers looking to get started with flow packing. This model is suitable for the bakery industry or for products packed in trays. Thanks to its flexibility, the machine can be easily adapted to different products. The machine is fitted with a 7-inch HMI touchscreen, which makes it easy to set up the line and save programmes. Technical specifications Compact machine, ideal for small-scale production Cantilever design for optimum machine hygiene and cleaning 2-metre infeed conveyor Flexible folding unit Top film roll holder is self-centring with a braking system Three pairs of sealing rollers for the longitudinal seal Rotating sealing bar 7" HMI screen Main options “No product – no packaging” function “Misplaced product – double packaging” function 1-metre extension of the infeed conveyor possible Photocell for pre-printed film Double roll holder Printer Zig-zag cutting blade

Ulma Packaging · Vianen

Gernep Combi carousel labelling system

The Gernep Combi is a flexible labelling machine on which up to six different printing and gluing systems can be installed. These systems can operate simultaneously or separately, depending on the requirements of your production process. Thanks to its compact design, the Combi fits into confined spaces, whilst additional printing systems can easily be added at a later date. The machine supports wet-glue labelling, hot-melt labelling from the roll and the application of self-adhesive labels, suitable for both paper and plastic labels. Product and label changes are quick and easy, making the machine particularly efficient in dynamic production lines. Using various gluing techniques, the Combi can apply labels accurately to a wide range of materials, including glass and plastic, without damaging the product. The bonding technique used ensures a secure bond across the entire surface. In short: a versatile, low-maintenance labelling solution offering maximum configuration flexibility and precise label transfer.

De Koningh Coding Labeling Inspection · Duiven

Gernep Rollina hot-melt labelling system

The Gernep Rollina is a fully automatic hot-melt labelling machine designed for the fast and accurate circumferential labelling of glass, plastic and metal packaging in various shapes and sizes. The machine uses pre-cut paper or plastic labels, which are applied without a glue drum. Hot-melt adhesive is dispensed in dots via high-pressure nozzles, after which the label is placed directly onto the packaging from the magazine and securely bonded with a vertical adhesive strip. This ensures a reliable seal and a very clean, low-maintenance method of bonding. The Rollina is a rotary labeller that handles both small and large labels, provided the product is not tapered or curved. Thanks to high-quality control and drive components, the machine offers high availability, ease of use and low operating costs. Furthermore, its design allows for quick changeovers to different product and label formats, whilst ensuring compliance with all safety standards. In short: a compact, efficient and low-maintenance solution for high-quality wrap-around labelling.

De Koningh Coding Labeling Inspection · Duiven

Gernep Labetta cold-glue labelling system

The Gernep Labetta is a cold-glue labelling machine of proven quality, suitable for paper and plastic labels on, amongst other things, PET bottles, glass jars and tins. Thanks to the use of high-quality drive and control components, the Labetta offers a flexible system that labels with precision, even when working with different packaging shapes or damp bottles. The carousel design ensures stable, precise guidance, whilst conversion to other packaging or label formats remains straightforward. The combination of technologies such as stainless steel glue rollers, adjustable rubber glue pads and a glue scraper blade with economy setting guarantees an optimal and reliable glue pattern. The machine complies with all relevant labelling regulations and offers precise label positioning, supported by a reliable PLC control system and comprehensive safety systems. In short: a durable, precise and versatile cold glue solution for a wide range of packaging types.

De Koningh Coding Labeling Inspection · Duiven

Gernep Soluta labelling system

The Gernep Soluta is a rotary labelling machine designed for the fast and accurate application of self-adhesive labels to products in sectors such as beverages, food, chemicals, pharmaceuticals and cosmetics. The machine excels at high speeds and high volumes, and can handle a wide range of packaging materials, including glass, PET, plastic and metal. With up to six labelling applicators, products can be labelled with extreme precision, whilst the modular design enables an efficient non-stop production line. If required, self-adhesive labels can be combined with wet glue or hot melt. The Soluta uses self-adhesive labels suitable for high-quality product presentations, including ‘no-label’ look and water-resistant plastic labels. The dispensers ensure precise positioning and a clean finish. In short: a fast, flexible and high-performance labelling machine offering maximum precision and extensive configuration options.

De Koningh Coding Labeling Inspection · Duiven

Germark Basic labelling system

The Germark Basic is a compact and precise labelling machine for cylindrical, oval and conical products, such as bottles and other packaging. Its user-friendly design allows for quick and easy adjustments, enabling the machine to be used efficiently in a wide range of production environments. Thanks to its large label roll capacity and the automatic unwinding and rewinding control system, the Germark Basic can label continuously for long periods. The machine has a modular design and is available in three versions, enabling labelling on one side, both sides or all round. The system can handle cylindrical products from 15 mm wide and 15 mm high, with a maximum product width of 100 mm. Label rolls can be 125 or 205 mm high, with a minimum length of 10 mm and an outer diameter of up to 300 mm (core 76 mm). In short: a flexible, durable and precise solution for labelling cylindrical and conical packaging.

De Koningh Coding Labeling Inspection · Duiven

Germark Petit Brio labelling system

The Germark Petit Brio is a compact, accurate and user-friendly labelling system that can be easily integrated into existing production lines. The system features a removable control panel that can also be fitted into other control units or positioned separately alongside the line. Thanks to its multilingual and intuitive interface, the operator has full control, whilst the labelling speed is synchronised via an encoder or a 0–10V signal. The machine handles labels with a width of 115 to 195 mm, a roll diameter of up to 300 mm and a 76 mm core, and applies them at speeds of up to 50 metres per minute. In addition, the Petit Brio can be expanded with options such as automatic winders/unwinders, integration with a second labelling machine for non-stop labelling, and integrated printer control. In short: a flexible and efficient labelling system that can be easily adapted to a wide range of production environments.

De Koningh Coding Labeling Inspection · Duiven

ALtech ALline labelling system

The ALtech ALline is a fully automatic, modular in-line labelling system for rectangular, cylindrical, oval and conical products. Thanks to its flexible design, labels can be applied in various positions, and all-round labelling is also possible, for example in combination with a wraparound module. The system is available in various versions, including the ALline C for all-round labelling of cylindrical products, the ALline E for simultaneous front and rear labelling of rectangular or elliptical products, the 3-Roller for precisely vertically positioned labels on cylindrical objects, the Horizontal for unstable cylindrical products that need to be labelled horizontally, and the Special for complex-shaped products. The ALline can apply labels to materials such as plastic, glass and metal, thereby offering a highly versatile and reliable solution for a wide range of labelling applications.

De Koningh Coding Labeling Inspection · Duiven