Packaging machines: projects and case studies

Refurbished vertical packaging machines

Our reconditioned machines offer a cost-effective solution, with the same reliability and quality as new machines, fully refurbished to the highest standards. Refurbishment as a sustainable solution VH Vertical Packaging began refurbishing used packaging machines in 1994. These used machines are prepared for a second life in our own workshop, undergoing mechanical, visual and electrical refurbishment. VH Vertical Packaging has continued to refurbish machinery ever since and offers both new and refurbished machines in its range. Traditional craftsmanship from a modern company. With hundreds of operational installations to date, we do everything we can to ensure every customer is satisfied. We call this ‘result with a smile’! The power of reconditioned packaging machines Our reconditioned vertical packaging machines offer a cost-effective and sustainable option, whilst maintaining reliability and performance. They are fully refurbished, ensuring they are ready for years of production. Save on investment costs without compromising on quality Extend the service life of existing machines Available more quickly than new machines

VH Vertical Packaging · Weert

Velteko vertical packaging machines

These reliable machines effortlessly produce a wide variety of bag types with minimal changeover time. Perfectly tailored to changing market demand and high production requirements, they offer maximum flexibility thanks to advanced technologies such as Vertical Form Fill Seal (VFFS). Velteko medium and high-speed machines AIRLESS-360 Innovative packaging of liquid products. Maximum seal quality. Minimal air. The AIRLESS-360 has been specially developed for packaging liquids in bags using only primary air. The result? Tight, clean and robust seals with a high-quality finish. This advanced VFFS solution combines improved sealing technology with high performance. This allows you to package liquid products safely, efficiently and with consistent quality. Key benefits: High-quality, strong cross-seals High processing speed Only primary air in the packaging Reliable performance, even under intensive use Market leader in versatile vertical packaging machines Our Velteko vertical packaging machines can effortlessly form, fill and seal a wide variety of bag types. These machines offer unrivalled versatility and are fully tailored to your specific requirements. This makes it easy for you to respond to changing market demand and packaging requirements. Suitable for various bag types Machines tailored to specific requirements Adaptable to changing market needs Sustainable packaging Velteko packaging machines combine versatility and speed with sustainability. Smart technologies and high-quality materials minimise waste and maximise energy efficiency. Efficient use of materials: shorter film run and smart sensors reduce waste. Long service life: robust stainless steel construction for minimal wear and tear. Environmentally friendly: compatible with recyclable, compostable and mono-material films. Quick format changes: changeover times of just 5–45 minutes minimise downtime and increase efficiency.

VH Vertical Packaging · Weert

Centurion vertical packaging machine

The Centurion packaging machine embodies simplicity, accessibility and maximum performance. Its intuitive design ensures that any operator can work with it effortlessly — with short changeover times and minimal effort. With over 98.5% uptime, low maintenance requirements and an advanced vertical form-fill-seal (VFFS) system, the Centurion combines unrivalled reliability with ease of use. Ideal for those who want to deliver top performance quickly and efficiently, without any hassle. The best combination of user-friendliness and accessibility• Fully stainless steel, very easy to clean, compact design; • IP 65 display, 8.4 or 12.0 inches; • Spacious electrical cabinet, with heating and ventilation; • First-class finish; • Bag widths from 50 to 440 mm, various bag types possible; • Extremely stable die-head assembly, shortest film path and high-tech film balance. Optimised for frozen foods Ceetak sealing system : Material savings & higher uptime For frozen food packaging, the Centurion packaging machine can be fitted with the advanced Ceetak sealing system. This sealing system has been specially developed for frozen products and ensures: Optimal sealing, even with challenging film types or at low temperatures. Reduced film consumption, thanks to more efficient sealing. Higher uptime, due to more stable performance and fewer breakdowns. This upgrade makes the Centurion even more powerful for frozen food packaging lines, where reliability and efficient use of materials are essential. Additional features & smart communication My VH offers more than just insight. Mechanical and software improvements and developments are closely monitored, as are purchase orders. This ensures your machine remains up to date and always performs at its best. In addition, My VH supports various communication protocols: OPC UA for integration with external systems MQTT for data transmission to My VH VNC Server for remote access to screens Mail Server for automatic reports With My VH, you have all the tools you need to continuously improve your packaging process and ensure maximum uptime.

VH Vertical Packaging · Weert

Finch Filling Line – the efficient semi-automatic filling machine

Filling bottles, jerrycans and bag-in-boxes is a labour-intensive process. TFS has developed the Finch Filling Line specifically for small and medium-sized businesses. This semi-automatic filling machine is the ideal solution for a wide range of applications and multiple product types. Finch Filling Line Semi-automatic filling machine Simple operation Increases efficiency Suitable for a range of products Suitable for various sizes of bottles, jerrycans and bag-in-boxes Plug-and-play The Finch Filling Line makes filling easier, faster and more accurate, whilst minimising waste With the Finch Filling Line, TFS has developed a semi-automatic filling machine that can significantly boost efficiency in various businesses where liquids are packaged. This includes the food industry, the chemical sector and the cosmetics industry. As the investment required for this filling machine remains low compared to fully automatic systems, it quickly becomes an attractive and financially sound choice compared to manual filling. Various liquids, such as flammable substances, corrosive chemicals, ink and paint components, or food ingredients, can be filled quickly, precisely and safely using the Finch Filling Line. The advantages of the Finch Filling Line Although an operator is required to run the machine, the throughput is significantly faster thanks to the automated filling function. Compared to manual filling, the operator can therefore fill more units in a shorter time, thereby increasing productivity. The machine stops automatically as soon as the set quantity has been filled, ensuring accurate dosing and maintaining the speed of the process. Furthermore, waste is minimised. The result is a high level of consistency and quality in the end product. Technical specifications Mains voltage: 30V ~ 50 Hz + N, PE Compressed air: 6 bar Capacity: Depends on product/weight Pneumatics: Festo Weighing: Penko Simple operation and maintenance The Finch Filling Line is easy for an operator to use and simple to adjust for height and weight. This means that various types of packaging and formats can be processed. These include all kinds of bottles, jerrycans and bag-in-box systems. As a result, the Finch Filling Line is highly versatile across various industries. Its well-thought-out and simple design requires little maintenance and facilitates easy cleaning. This minimises downtime and ensures the machine has a long service life without high maintenance costs. Multifunctional The Finch Filling Line is a semi-automatic filling machine that boosts efficiency across various sectors, such as food, chemicals and cosmetics, whilst offering an attractive investment option. Simple operation and adjustment options With a user-friendly control panel, the Finch Filling Line can be easily adjusted to accommodate different packaging types and sizes, from bottles to jerrycans. Benefits of the Finch Filling Line Thanks to the automated filling function, the operator can fill more units more quickly, resulting in higher productivity and minimised waste. Expansion options and add-ons The Finch Filling Line can be expanded with options such as a roller conveyor and an automatic capper for increased capacity and ease of use. How does the Finch Filling Line work? The semi-automatic Finch Filling Line operates pneumatically and features fast and accurate weighing capabilities. The filling machine is very easy to operate: To prepare, the operator places the container on the weighing platform beneath the filling nozzle; The desired quantity of liquid is set via a control panel; The operator activates the machine by pressing ‘start’ (or using the foot pedal), causing the machine to fill the container precisely with the set quantity of liquid; After filling, the operator can seal the product (e.g. screw a cap onto a bottle), remove it and prepare the next container for the filling process. Complete the Finch Filling Line with various options The Finch Filling Line can be expanded as required with various options. For example, a roller conveyor is available as a weighing platform combined with a feed/discharge belt. This not only enables a higher capacity to be achieved but also reduces the strain on the operator. A lifting aid is also available to reduce the strain involved in lifting the packaging. In addition, we offer an automatic cap sealer for even greater convenience and efficiency, as well as a fully electric version. Let our specialists provide you with comprehensive information and inspiration. TFS is happy to work with you to find the filling solution that best suits your situation. The machine is also available in an ATEX-certified version, specially developed for potentially explosive atmospheres, ensuring maximum safety and compliance with the relevant guidelines.

TFS Filling Solutions · Liessel

Heron Filling Line – fully automatic bottle filling machine

With the Heron Filling Line, TFS offers a fully automatic filling machine that has been specially designed for the accurate and efficient filling of buckets, bottles and bag-in-boxes with various types of products. The Heron Filling Line offers a flexible and reliable solution thanks to innovative technology and an easy-to-use interface. Heron Filling Line Fully automatic Servo-driven filling nozzles Multiple nozzles possible for increased capacity Suitable for various sizes of cans, buckets and bag-in-boxes Safe and accurate Can be expanded to form a complete filling line The Heron Filling Line is a versatile, fully automatic filling machine suitable for a wide range of products From chemical liquids to foodstuffs, the machine can be easily adapted to your specific requirements. This makes it an excellent choice for companies operating multiple product lines that need to switch quickly between different filling recipes. One of the Heron Filling Line’s greatest advantages is its ease of operation. The machine is equipped with an intuitive touchscreen on which the operator can select pre-programmed recipes. This allows users to switch quickly between different filling processes. Furthermore, the machine can be linked to an ERP system, making it possible to fully integrate the filling process into your existing business processes. Fully automatic operation The Heron Filling Line operates fully automatically. The only manual task is handling the supply and removal of the jerrycans. The machine ensures that the containers are positioned accurately, after which the filling nozzles enter the containers via a servo-controlled movement. Filling takes place in several stages: a large dose followed by a smaller dose to ensure highly accurate filling. This process not only guarantees precision but also minimises waste. Finally, a tilting tray beneath the nozzles catches any spilled liquid. Technical specifications Supply voltage: 3-phase 400V ~ 50 Hz + N, PE Compressed air: 6 bar Number of filling nozzles: 3 (more available as an option) Capacity: 350 cans per hour (20L water) Direction of operation: from right to left (other directions possible) Pneumatics: Festo Weighing: Penko Versatile, fully automatic filling machine The Heron Filling Line is suitable for a wide range of products, from chemical liquids to foodstuffs, and can be easily adapted to specific requirements. Simple operation via touchscreen The intuitive interface enables operators to quickly select pre-programmed recipes, ensuring efficient filling processes. Hygienic and safe design The Heron Filling Line features an open yet safe design that offers both good accessibility and the necessary protection. The machine is easy to clean. This makes maintenance of the Heron Filling Line straightforward and contributes to safety and hygiene within your production facility. Expansion options for efficiency The Heron Filling Line can be expanded with various options, such as conveyor systems and palletising systems, to create a fully integrated process. Available options Additional filling heads for higher capacity (3 filling heads as standard) Piping for the discharge of rinse water Loading table for jerrycans Automatic capper (Condor Capping Machine) Infeed and outfeed conveyors Palletising robot for automated palletising Labelling machine for labelling packaging ATEX-compliant version Expansion options available The Heron Filling Line can be fully customised and expanded to suit your requirements and specific product specifications. Thanks to its modular design, it is even possible to expand the Heron Filling Line into a complete filling line. This expansion enables the automation of logistics processes as well. This includes the supply and removal of packaging via a conveyor system, buffer tables, pipework and tank construction. Integration with a palletising system (the Palletiser) and an automatic capping machine (Condor Capping Machine) is also possible. These additions transform the filling machine into a fully integrated and efficient production process.

TFS Filling Solutions · Liessel

Integrated turnkey solution for filling machines – the complete filling line from TFS Filling Solutions

With a complete filling line from TFS, we offer a total solution that not only automates the filling of liquids but also the logistics processes involved in filling. Total solution Fully automated filling line Modular Tailor-made Filling and logistics automated The complete filling line from TFS offers an integrated total solution With a complete TFS filling line, we offer a total solution that not only automates the filling of liquids but also the logistics processes surrounding the filling operation. This allows the entire filling process to be seamlessly integrated into existing production processes. The ability to link the machines on the filling line to an ERP system also ensures seamless integration at the software level. At TFS, we design a comprehensive solution tailored to your specific situation. In this way, we create a professional and fully automated filling line that is tailored to your production process. TFS specialisms: Simple tank construction through to powder mixing installations; Filling systems for IBCs, drums, cans and bottles; Conveyor systems; Pipework; Automation of logistics operations (e.g. palletising). The components of an innovative and fully automated filling line TFS offers an extensive range of products that can be used to create a complete solution for a fully automated filling line. In addition to automatic filling machines such as the Pelican Filling Line, Eagle Filling Line XL or the Heron Filling Line, TFS has designed solutions to further automate the logistics surrounding the filling process. These include an automatic capping machine (Condor Capping Machine), a palletising robot (Palletiser) and a special tilting device (IBC Tilting Device) for efficient emptying.

TFS Filling Solutions · Liessel

Palletiser – the TFS palletiser makes stacking easier, quicker and safer

The palletising robot is the ideal, easy-to-integrate solution for businesses wishing to automate their palletising operations whilst reducing the workload on staff. Palletiser Easy integration into existing processes Health and safety compliant Automatic tool changes Various stacking patterns Robust stainless steel frame With its advanced technology, the TFS palletiser offers an efficient and reliable way to stack boxes, jerrycans and other products onto pallets The palletiser is specially designed to integrate easily into virtually any production or packaging process. Thanks to its compact size and flexible software, it can be seamlessly integrated into existing production lines. This makes it suitable for both small and large businesses looking to automate their processes without the need for major infrastructure changes. Versatile for a wide range of applications Whether stacking jerrycans, buckets, boxes or bag-in-boxes, the TFS palletiser stacks them in the desired pattern. Thanks to its versatile capabilities and the use of tool changes, the palletiser can be quickly reconfigured to handle a different product. This makes it suitable for a wide range of sectors, such as the food industry, the chemical industry, the drinks industry, logistics, etc. Technical specifications Power supply: 3-phase 400V ~ 50 Hz + N, PE Compressed air: 6 bar Load capacity: 5 kg to 180 kg Robot equipment: Yaskawa Flexible stacking patterns One of the palletiser’s key advantages is its ability to create various stacking patterns. Thanks to its advanced software, the robot can apply different configurations, such as tightly stacked layers, cross-stacking or even specific patterns depending on the product type and the customer’s requirements. This ensures maximum utilisation of the available pallet space, which can lead to lower transport costs and more efficient use of storage space. Versatile for a wide range of applications The TFS palletiser can stack jerrycans, buckets, boxes and bag-in-boxes across various sectors, thanks to quick changeovers with tool changes. Tool changes for versatility The palletising robot is equipped with an advanced tool-change system. This allows tools to be changed at lightning speed to handle different products. For example, the robot can be fitted with grippers for boxes or tins, or suction cups for fragile products. This flexibility makes the robot multifunctional and suitable for businesses that handle a variety of product types. Reduction in physical strain The use of a palletiser eliminates the need for manual stacking of heavy boxes and cans. This will significantly reduce the physical strain on staff. Not only does this result in a lower risk of injuries and absenteeism, but it also increases overall efficiency on the shop floor. The robot can operate continuously without breaks and ensures a consistently high stacking rate. This is beneficial for efficiency and high productivity.

TFS Filling Solutions · Liessel

IBC Tilting Machine – efficient emptying of IBCs

Efficient and safe emptying of IBCs. This tilting unit offers flexibility in the filling process and ensures that the contents are used down to the very last drop. IBC tipper Robust stainless steel frame Various control methods Pneumatic control Straight or angled tilting Single or dual version To enable the efficient and safe emptying of IBCs, TFS has developed a special IBC tilting unit. This tilting unit offers flexibility in the filling process and ensures that the contents are used down to the very last drop. Using an IBC tilting unit in the filling process offers various advantages for anyone who regularly has to empty these containers. For example, TFS’s pneumatically controlled tilting device ensures that the contents of the IBC can be completely emptied. This minimises waste whilst increasing the efficiency of the production process. By tilting the IBC in a controlled manner, the risks of spillage and accidents are reduced. In combination with the optional raised frame, operators can work safely without having to perform physically demanding tasks. The TFS IBC Tilting Device is manufactured from robust and durable materials that can withstand harsh working conditions. This ensures the tilting device has a long service life, making it a sound investment for your business. Ergonomic platform available It is important to carefully consider the placement of the tipper within the production process. To ensure ergonomically sound working practices and increase efficiency, the tipper can be mounted on a specially designed raised frame. This frame can be adjusted to the height and working position that best suits your staff and workflow. An ergonomic platform ensures that operators can easily reach and handle the IBCs with the least possible physical strain. This not only contributes to employee safety but also boosts productivity. Technical specifications Compressed air: 6 bar Number of positions: 2 (optional: multiple) Capacity: 1,300 kg per position Tilting direction: Diagonal and straight Pneumatics: Festo Ergonomic The IBC tipper can be mounted on a raised frame Robust and durable The tilters are manufactured from robust and durable materials that can withstand harsh working conditions Tilting via foot or hand control Tilters offer flexibility and precision for a wide range of products. Pneumatic control The tilting unit offers flexibility in the filling process and ensures that the contents are used down to the very last drop. Choose additional options Every production environment is different. That is why TFS IBC tilting units can be adapted to the specific needs of your business. You can choose between a bottom outlet or a top outlet and various control options (such as foot- or hand-operated tilting). Furthermore, additional features can be supplied, such as a raised frame for an ergonomic setup or a drip tray. Ask one of our TFS specialists about all the options. Available options Tilting tables offer flexibility and precision for a wide range of products. Combined with an ergonomic platform, they also help create a safe and efficient workplace, which boosts productivity and reduces the physical strain on your staff. Drip tray Tilting with foot or hand control Platform Raised frame for an ergonomic setup

TFS Filling Solutions · Liessel

Condor Capping Machine – efficient, flexible and low-maintenance

The Condor Capping Machine is a capping machine specially designed for jerrycans and bottles. It is an innovative solution for businesses looking to improve the efficiency and reliability of their packaging process. Condor Capping Machine Flexible integration into any production line Suitable for various can sizes Tightening torque freely adjustable (up to 25 Nm) Low air consumption Touchscreen with programme storage The Condor Capping Machine has been specially designed for the automatic capping of jerry cans with different types of caps The benefits are numerous, including greater flexibility, easy maintenance and low operating costs. Discover the Condor Capping Machine from TFS. The Condor Capping Machine is suitable for capping various types of jerrycans and is therefore widely applicable across various industries. It is also possible to easily convert this machine to accommodate a different type of cap. This makes it ideal for companies working with different products and packaging formats (with standard screw caps, child-resistant caps or other variants) without the need for time-consuming adjustments or changeovers. Flexibly adjustable via touchscreen One of the key features of the Condor Capping Machine is its user-friendly touchscreen control panel. Operators can easily choose from one of the pre-programmed recipes to select the correct cap profile. This also sets the tightening torque, which is freely adjustable depending on the type of cap and the specifications of the jerrycan. This ensures a consistent, high-quality seal, regardless of the product being processed. Technical specifications Supply voltage: 3-phase 400V ~ 50 Hz + N, PE Compressed air: 6 bar Cap type: standard DIN 51 and/or DIN 61 Capacity: 450 cans per hour (depending on model) Direction of operation: from right to left (other directions possible) PLC/Touchscreen: Siemens Pneumatics: Festo Flexibly adjustable via touchscreen The Condor Capping Machine is easy to operate via a touchscreen, which allows the cap profile and tightening torque to be set quickly. Integration and low air consumption The Condor Capping Machine is designed for easy integration into existing filling lines, allowing the production process to be seamlessly expanded. This makes the machine ideal for companies with automated filling lines that wish to optimise their capping process. With low air consumption, the Condor Capping Machine offers a dual benefit: lower operating costs and a reduced environmental footprint thanks to lower electricity consumption. The smart airflow technology minimises waste without compromising on performance, making the Condor Capping Machine a cost-effective and sustainable choice. Easy cleaning and minimal maintenance Easy cleaning is one of the key features of the Condor Capping Machine. Hygiene and ease of use were central to the machine’s design. Thanks to its open design and the use of a stainless steel frame, the machine can be cleaned quickly and thoroughly. Furthermore, the machine requires virtually no maintenance, resulting in minimal downtime and low maintenance costs. Automatic cap feeding With the Condor Capping Machine, the caps are fed into the machine at the front. They are then conveyed via a slide chute to the capping head. This process is fully automatic, thereby increasing productivity. The machine is supplied with a specially designed cap feed conveyor. The caps are collected in a buffer hopper. From this hopper, the caps are automatically fed to the capping head for efficient processing. This ensures a continuous flow of products without interruptions or errors.

TFS Filling Solutions · Liessel

Heron Filling Line – fully automatic can filling machine

With the Heron Filling Line, TFS offers a fully automatic filling machine that has been specially designed for the accurate and efficient filling of buckets, bottles and bag-in-boxes with various types of products. The Heron Filling Line offers a flexible and reliable solution thanks to innovative technology and an easy-to-use interface. Heron Filling Line Fully automatic Servo-driven filling nozzles Multiple nozzles possible for increased capacity Suitable for various sizes of cans, buckets and bag-in-boxes Safe and accurate Can be expanded to form a complete filling line The Heron Filling Line is a versatile, fully automatic filling machine suitable for a wide range of products From chemical liquids to foodstuffs, the machine can be easily adapted to your specific requirements. This makes it an excellent choice for companies operating multiple product lines that need to switch quickly between different filling recipes. One of the Heron Filling Line’s greatest advantages is its ease of operation. The machine is equipped with an intuitive touchscreen on which the operator can select pre-programmed recipes. This allows users to switch quickly between different filling processes. Furthermore, the machine can be linked to an ERP system, making it possible to fully integrate the filling process into your existing business processes. Fully automatic operation The Heron Filling Line operates fully automatically. The only manual task is handling the supply and removal of the jerrycans. The machine ensures that the containers are positioned accurately, after which the nozzles enter the containers via a servo-controlled movement. Filling takes place in several stages: a large dose followed by a smaller dose to ensure highly accurate filling. This process not only guarantees precision but also minimises waste. Finally, a tilting tray beneath the nozzles catches any spilled liquid. Technical specifications Supply voltage: 3-phase 400V ~ 50 Hz + N, PE Compressed air: 6 bar Number of filling nozzles: 3 (more available as an option) Capacity: 350 cans per hour (20L water) Direction of operation: from right to left (other directions possible) Pneumatics: Festo Weighing: Penko Versatile, fully automatic filling machine The Heron Filling Line is suitable for a wide range of products, from chemical liquids to foodstuffs, and can be easily adapted to specific requirements. Simple operation via touchscreen The intuitive interface enables operators to quickly select pre-programmed recipes, ensuring efficient filling processes. Hygienic and safe design The Heron Filling Line features an open yet safe design that offers both good accessibility and the necessary protection. The machine is easy to clean. This makes maintenance of the Heron Filling Line straightforward and contributes to safety and hygiene within your production facility. Expansion options for efficiency The Heron Filling Line can be expanded with various options, such as conveyor systems and palletising systems, to create a fully integrated process. Available options Additional filling heads for higher capacity (3 filling heads as standard) Piping for the discharge of rinse water Loading table for jerrycans Automatic capper (Condor Capping Machine) Infeed and outfeed conveyors Palletising robot for automated palletising Labelling machine for labelling packaging ATEX-compliant version Expansion options available The Heron Filling Line can be fully customised and expanded to suit your requirements and specific product specifications. Thanks to its modular design, it is even possible to expand the Heron Filling Line into a complete filling line. This expansion enables the automation of logistics processes as well. This includes the supply and removal of packaging via a conveyor system, buffer tables, pipework and tank construction. Integration with a palletising system (the Palletiser) and an automatic capping machine (Condor Capping Machine) is also possible. These additions transform the filling machine into a fully integrated and efficient production process.

TFS Filling Solutions · Liessel

Finch Filling Line – the efficient semi-automatic filling machine

Filling bottles, jerrycans and bag-in-boxes is a labour-intensive process. TFS has developed the Finch Filling Line specifically for small and medium-sized businesses. This semi-automatic filling machine is the ideal solution for a wide range of applications and various types of products. Finch Filling Line Semi-automatic filling machine Simple operation Increases efficiency Suitable for a range of products Suitable for various sizes of bottles, jerrycans and bag-in-boxes Plug-and-play The Finch Filling Line makes filling easier, faster and more accurate, whilst minimising waste With the Finch Filling Line, TFS has developed a semi-automatic filling machine that can significantly boost efficiency in various businesses where liquids are packaged. This includes the food industry, the chemical sector and the cosmetics industry. As the investment required for this filling machine remains low compared to fully automatic systems, it quickly becomes an attractive and financially sound choice compared to manual filling. Various liquids, such as flammable substances, corrosive chemicals, ink and paint components, or food ingredients, can be filled quickly, precisely and safely using the Finch Filling Line. The advantages of the Finch Filling Line Although an operator is required to run the machine, the throughput is significantly faster thanks to the automated filling function. Compared to manual filling, the operator can therefore fill more units in a shorter time, thereby increasing productivity. The machine stops automatically as soon as the set quantity has been filled, ensuring accurate dosing and maintaining the speed of the process. Furthermore, waste is minimised. The result is a high level of consistency and quality in the end product. Technical specifications Mains voltage: 30V ~ 50 Hz + N, PE Compressed air: 6 bar Capacity: Depends on product/weight Pneumatics: Festo Weighing: Penko Simple operation and maintenance The Finch Filling Line is easy for an operator to use and simple to adjust for height and weight. This means that various types of packaging and formats can be processed. These include all kinds of bottles, jerrycans and bag-in-box systems. As a result, the Finch Filling Line is highly versatile across various industries. Its well-thought-out and simple design requires little maintenance and facilitates easy cleaning. This minimises downtime and ensures the machine has a long service life without high maintenance costs. Multifunctional The Finch Filling Line is a semi-automatic filling machine that boosts efficiency across various sectors, such as food, chemicals and cosmetics, whilst offering an attractive investment option. Simple operation and adjustment options With a user-friendly control panel, the Finch Filling Line can be easily adjusted to accommodate different packaging types and sizes, from bottles to jerrycans. Benefits of the Finch Filling Line Thanks to the automated filling function, the operator can fill more units more quickly, resulting in higher productivity and minimised waste. Expansion options and add-ons The Finch Filling Line can be expanded with options such as a roller conveyor and an automatic capper for increased capacity and ease of use. How does the Finch Filling Line work? The semi-automatic Finch Filling Line operates pneumatically and features fast and accurate weighing capabilities. The filling machine is very easy to operate: To prepare, the operator places the container on the weighing platform beneath the filling nozzle; The desired quantity of liquid is set via a control panel; The operator activates the machine by pressing ‘start’ (or using the foot pedal), causing the machine to fill the container precisely with the set quantity of liquid; After filling, the operator can seal the product (e.g. screw a cap onto a bottle), remove it and prepare the next container for the filling process. Complete the Finch Filling Line with various options The Finch Filling Line can be expanded as required with various options. For example, a roller conveyor is available as a weighing platform combined with a feed/discharge belt. This not only enables a higher capacity to be achieved but also reduces the strain on the operator. A lifting aid is also available to reduce the strain involved in lifting the packaging. In addition, we offer an automatic cap sealer for even greater convenience and efficiency, as well as a fully electric version. Let our specialists provide you with comprehensive information and inspiration. TFS is happy to work with you to find the filling solution that best suits your situation. The machine is also available in an ATEX-certified version, specially developed for potentially explosive atmospheres, ensuring maximum safety and compliance with the relevant guidelines.

TFS Filling Solutions · Liessel

Linear weighers

Do you want to package hardware reliably, accurately and efficiently? Altrimex’s linear weighers offer you a robust and flexible solution, specially developed for weighing and counting hardware. Our systems are used successfully in sectors including construction, the automotive industry and the DIY sector. The linear weighers combine high accuracy with ease of use and are designed for intensive industrial use. Thanks to their robust design, short changeover times and low maintenance costs, they are ideal for processing smaller batches and a variety of products. All contact parts are tailored to hardware products, ensuring trouble-free and consistent processing. You can easily start with a semi-automatic stand-alone weigher, which can later be effortlessly expanded into a fully automated packaging line including, amongst other things, feed and discharge systems, labelling machines and palletisers. Linear weighers are ideally suited to simple applications. For higher capacities, Altrimex also offers multihead weighers. This means there is always a solution to suit your product and production requirements. Would you like to find out how we can optimise your weighing and packaging process? Visit our website for more information or get in touch directly via the contact form.

Altrimex Packaging Solutions B. V. · Helmond

Pelican Filling Line semi-automatic drum filling machine

This semi-automatic filling machine has been specially developed for the efficient and accurate filling of drums and IBCs. Pelican Filling Line Semi-automatic Servo-driven lance Robust stainless steel frame Various options available Easy to operate thanks to a touchscreen with programme storage This innovative filling machine is versatile and suitable for various product types within the chemical or food industries. Thanks to the combination of user-friendly operation and advanced technology, the Pelican Filling Line offers a reliable solution for companies wishing to optimise their filling process. Whether you work with chemicals or foodstuffs, the Pelican Filling Line can be easily adapted to the specific properties of your product. The semi-automatic machine is designed to fill various types of liquids accurately, quickly and without wastage. This saves you time and money and makes it a flexible solution for companies with diverse production lines. Easy operation thanks to the touchscreen Operating the Pelican Filling Line is straightforward thanks to the intuitive touchscreen. Operators can select pre-programmed recipes via the clear touchscreen. This makes switching between different filling tasks quick and effortless. It minimises errors and speeds up production changeovers. The operator places the container on the weighing platform and moves the filling head (lance) over the container’s opening. The filling cycle is then started with a simple press of a button. The lance descends automatically and in a controlled manner into the packaging thanks to a servo-controlled movement. This ensures safe and accurate dosing of the product into the packaging. Technical specifications Power supply: 3-phase 400V – 50 Hz + N, PE Compressed air: 6 bar Capacity: Depends on product/weight PLC / Touchscreen: Siemens Electrical: Siemens/Festo Pneumatics: Festo Weighing: Penko Suitable for multiple applications The Pelican Filling Line is flexible and suitable for a variety of liquids, from chemicals to foodstuffs, without wastage. Simple operation via touchscreen Thanks to the intuitive touchscreen, operators can quickly switch between filling tasks and start precise filling processes at the touch of a button. Precise filling process One of the key advantages of the Pelican Filling Line is its precise filling process. The machine uses a fine/coarse/fine dosing system, which allows filling to take place in several stages. In the first stage – coarse dosing – a large proportion of the product is dispensed quickly. This ensures the filling process gets off to an efficient start, saving time when filling larger quantities. Following the coarse dosing stage, the dosing speed is reduced to ensure extremely precise filling. This fine dosing ensures that the exact quantity of product enters the drum or IBC without any wastage. This makes the machine particularly suitable for companies working with liquids that require precise measurement, such as in the chemical or food industries. Various options available The Pelican Filling Line can be easily adapted to your specific needs and production requirements through various expansion options. Some of the available options include: Additional weighing platform to increase capacity and further optimise the process Manifold for dedicated filling nozzles Additional modules for integrating labelling or packaging solutions Pallet conveyor belts ATEX These expansion options allow you to tailor the machine perfectly to your production environment, thereby further increasing efficiency.

TFS Filling Solutions · Liessel

Pelican Filling Line semi-automatic filling machine for IBCs

This semi-automatic filling machine has been specially developed for the efficient and accurate filling of drums and IBCs. Pelican Filling Line Semi-automatic Servo-driven lance Robust stainless steel frame Various options available Easy to operate thanks to a touchscreen with programme storage This innovative filling machine is versatile and suitable for various product types within the chemical or food industries. Thanks to the combination of user-friendly operation and advanced technology, the Pelican Filling Line offers a reliable solution for companies looking to optimise their filling process. Whether you work with chemicals or foodstuffs, the Pelican Filling Line can be easily adapted to the specific properties of your product. The semi-automatic machine is designed to fill various types of liquids accurately, quickly and without wastage. This saves you time and money and makes it a flexible solution for companies with diverse production lines. Easy operation thanks to the touchscreen Operating the Pelican Filling Line is straightforward thanks to the intuitive touchscreen. Operators can select pre-programmed recipes via the clear touchscreen. This makes switching between different filling tasks quick and effortless. It minimises errors and speeds up production changeovers. The operator places the container on the weighing platform and moves the filling head (lance) over the container’s opening. The filling cycle is then started with a simple press of a button. The lance descends automatically and in a controlled manner into the packaging thanks to a servo-controlled movement. This ensures safe and accurate dosing of the product into the packaging. Technical specifications Power supply: 3-phase 400V – 50 Hz + N, PE Compressed air: 6 bar Capacity: Depends on product/weight PLC / Touchscreen: Siemens Electrical: Siemens/Festo Pneumatics: Festo Weighing: Penko Suitable for multiple applications The Pelican Filling Line is flexible and suitable for a variety of liquids, from chemicals to foodstuffs, without wastage. Simple operation via touchscreen Thanks to the intuitive touchscreen, operators can quickly switch between filling tasks and start precise filling processes at the touch of a button. Precise filling process One of the key advantages of the Pelican Filling Line is its precise filling process. The machine uses a fine/coarse/fine dosing system, which allows filling to take place in several stages. In the first stage – coarse dosing – a large proportion of the product is dispensed quickly. This ensures the filling process gets off to an efficient start, saving time when filling larger quantities. Following the coarse dosing stage, the dosing speed is reduced to ensure extremely precise filling. This fine dosing ensures that the exact quantity of product enters the drum or IBC without any wastage. This makes the machine particularly suitable for companies working with liquids that require precise measurement, such as in the chemical or food industries. Various options available The Pelican Filling Line can be easily adapted to your specific needs and production requirements through various expansion options. Some of the available options include: Additional weighing platform to increase capacity and further optimise the process Manifold for dedicated filling nozzles Additional modules for integrating labelling or packaging solutions Pallet conveyor belts ATEX These expansion options allow you to tailor the machine perfectly to your production environment, thereby further increasing efficiency.

TFS Filling Solutions · Liessel

Eagle Filling Line XL fully automatic IBC filling machine

This fully automatic machine, developed by TFS, is suitable for various industries, such as the chemical and food sectors. The Eagle Filling Line XL offers a reliable solution for companies seeking a professional and fully automated filling process. Eagle Filling Line XL Fully automatic using a vision system Modular Servo-driven lance Touchscreen with programme storage Can be expanded to a complete filling line The Eagle Filling Line XL is a fully automatic filling machine designed for the efficient and accurate filling of drums and IBCs One of the greatest advantages of the Eagle Filling Line XL is the full automation of the filling process. The operator simply selects the desired recipe and the number of containers via the easy-to-use touchscreen. The system features pre-programmed recipes, allowing the operator to switch easily between different production lines. Thanks to the ability to link the machine to an ERP system, the filling process can be seamlessly integrated into existing business software and production processes. Once the correct recipe has been selected, the rest of the process is carried out automatically. The machine’s vision system accurately detects the opening of the package, after which the filling head (lance) descends into the package via a servo-controlled movement. This ensures that every package is filled accurately. Precise and efficient filling with the dosing system The Eagle Filling Line XL uses a ‘coarse/fine/coarse’ dosing system to ensure a high degree of accuracy during filling. The process begins with an initial rapid dosing below the target level to fill the container quickly, followed by a more precise dosing to ensure that the exact quantity of liquid is dispensed. This approach minimises waste and increases efficiency. The machine is therefore ideal for products that require precise filling. Technical specifications Mains voltage: 3-phase 400V ~ 50 Hz + N, PE Compressed air: 6 bar Capacity: Depends on product/weight PLC / Touchscreen: Siemens Electrical: Siemens/Festo Pneumatics: Festo Weighing: Penko Fully automated process Simple operation with automatic filling and ERP integration. Accurate and efficient dosing The advanced system minimises waste and increases precision. Suitable for a wide range of products A key advantage is that a variety of liquids can be processed with precision. Whether dealing with chemical liquids (flammable substances, corrosive chemicals or ink and paint components) or food products, the Eagle Filling Line XL can be adapted to your specific requirements. This makes it possible to handle multiple product lines without compromising on precision or efficiency. This is particularly beneficial for businesses that need to switch quickly between different product types. Safety first The highest safety standards form the basis for the design of the Eagle Filling Line XL. The machine is equipped with multiple safety features, including an automatic emergency stop and safety guards. This ensures effective protection for both the machine and the operators. The machine’s high reliability ensures that your production process runs smoothly and without interruptions, even during intensive use. The machine has a robust stainless steel frame and is easy to clean. After all, hygiene and ease of maintenance are key factors. This means the machine can be cleaned quickly and easily between product changes. This contributes to an efficient production process without unnecessary downtime. Furthermore, the safety measures are designed to comply with current regulations, giving businesses peace of mind during their production activities. This allows you to focus on your core processes, whilst the Eagle Filling Line XL ensures a safe working environment. Option possibilities The Eagle Filling Line XL can be customised and expanded with various options. Depending on your specific production requirements, some of the possible extensions include: Lance cleaning (internal and external options available); CIP system Centralised/point extraction ATEX Additional filling lances CIP skid Nitrogen supply during filling Infeed/outfeed conveyors Platforms Using various modules, the Eagle Filling Line XL can even be expanded into a complete filling line. This makes it possible to automate the logistics processes surrounding the filling operation as well. This results in a fully integrated production line in which not only the filling but also the supply and removal of packaging are carried out automatically.

TFS Filling Solutions · Liessel

Eagle Filling Line XL fully automatic drum filling machine

This fully automatic machine, developed by TFS, is suitable for various industries, such as the chemical and food sectors. The Eagle Filling Line XL offers a reliable solution for companies seeking a professional and fully automated filling process. Eagle Filling Line XL Fully automatic using a vision system Modular Servo-driven lance Touchscreen with programme storage Can be expanded to a complete filling line The Eagle Filling Line XL is a fully automatic filling machine designed for the efficient and accurate filling of drums and IBCs One of the greatest advantages of the Eagle Filling Line XL is the full automation of the filling process. The operator simply selects the desired recipe and the number of containers via the easy-to-use touchscreen. The system features pre-programmed recipes, allowing the operator to switch easily between different production lines. Thanks to the ability to link the machine to an ERP system, the filling process can be seamlessly integrated into existing business software and production processes. Once the correct recipe has been selected, the rest of the process is carried out automatically. The machine’s vision system accurately detects the opening of the package, after which the filling head (lance) descends into the package via a servo-controlled movement. This ensures that each package is filled with precision. Precise and efficient filling with the dosing system The Eagle Filling Line XL uses a ‘coarse/fine/coarse’ dosing system to ensure a high degree of accuracy during filling. The process begins with an initial rapid dosing below the target level to fill the container quickly, followed by a more precise dosing to ensure that the exact quantity of liquid is dispensed. This approach minimises waste and increases efficiency. The machine is therefore ideal for products that require precise filling. Technical specifications Mains voltage: 3-phase 400V ~ 50 Hz + N, PE Compressed air: 6 bar Capacity: Depends on product/weight PLC / Touchscreen: Siemens Electrical: Siemens/Festo Pneumatics: Festo Weighing: Penko Fully automated process Simple operation with automatic filling and ERP integration. Accurate and efficient dosing The advanced system minimises waste and increases precision. Suitable for a wide range of products A key advantage is that a variety of liquids can be processed with precision. Whether dealing with chemical liquids (flammable substances, corrosive chemicals or ink and paint components) or food products, the Eagle Filling Line XL can be adapted to your specific requirements. This makes it possible to handle multiple product lines without compromising on precision or efficiency. This is particularly beneficial for businesses that need to switch quickly between different product types. Safety first The highest safety standards form the basis for the design of the Eagle Filling Line XL. The machine is equipped with multiple safety features, including an automatic emergency stop and safety guards. This ensures effective protection for both the machine and the operators. The machine’s high reliability ensures that your production process runs smoothly and without interruptions, even during intensive use. The machine has a robust stainless steel frame and is easy to clean. After all, hygiene and ease of maintenance are key factors. This means the machine can be cleaned quickly and easily between product changes. This contributes to an efficient production process without unnecessary downtime. Furthermore, the safety measures are designed to comply with current regulations, giving businesses peace of mind during their production activities. This allows you to focus on your core processes, whilst the Eagle Filling Line XL ensures a safe working environment. Option possibilities The Eagle Filling Line XL can be customised and expanded with various options. Depending on your specific production requirements, some of the possible extensions include: Lance cleaning (internal and external options available); CIP system Centralised/point extraction ATEX Additional filling lances CIP skid Nitrogen supply during filling Infeed/outfeed conveyors Platforms Using various modules, the Eagle Filling Line XL can even be expanded into a complete filling line. This makes it possible to automate the logistics processes surrounding the filling operation as well. This results in a fully integrated production line in which not only the filling but also the supply and removal of packaging are carried out automatically.

TFS Filling Solutions · Liessel

Control systems

At Altrimex, we understand that quality and safety in your production process are non-negotiable. Our inspection and weighing solutions meet the highest quality and safety standards and optimise your production process for maximum reliability, efficiency and compliance with international standards. Our systems offer: • Metal detection and X-ray inspection for the utmost precision and product safety. • Dynamic weighing for consistent quality, even at high speeds. • Capacity of up to 60 kg for a wide range of packaging types. • OIML R51 and MID specifications for certified performance. • Automatic feedback for immediate corrections and minimal downtime. • IP65 protection for robust operation in demanding environments. Widely applicable: From the food, chemical and pharmaceutical industries to hardware. Our technology guarantees quality, safety and efficiency in every sector. Technology that optimises your process: Flexible integration into complete packaging lines, solutions for standard and complex applications, and precise operation tailored to your product. Choose reliability and innovation: With Altrimex control systems, you’re investing in solutions that meet international standards, improve your production process and guarantee maximum reliability and safety. Want to find out more? Visit our website or get in touch via the contact form.

Altrimex Packaging Solutions B. V. · Helmond

Bag sealers

Do you want to seal open-mouth bags quickly and safely in your production environment? Our bag sealers are designed to integrate effortlessly into your packaging line and offer you maximum flexibility for a wide range of applications. What you can expect from our bag sealers: • Semi-automatic bag sealers for easily sealing open-mouth bags. • In-line sealers that are positioned above your conveyor belts for a streamlined workflow. • An airwash cleaning unit that cleans the top of the bag, ideal for dusty products. • Processing speeds of 2 to 20 bags per minute, tailored to your production capacity. • Seamless integration with conveyor belts and metal detectors. With these solutions, you are assured of an efficient, safe and clean packaging process. Would you like to know how our bag sealers can optimise your production? Please feel free to get in touch via the contact form.

Altrimex Packaging Solutions B. V. · Helmond

Supply systems

With our packaging systems, you benefit from seamless integration into your production process; the systems meet the highest industrial standards and guarantee efficient and reliable operation. Our systems offer: • Depalletising systems for the efficient unloading of products from pallets. • Feed hoppers (see illustration) for a continuous supply to the packaging line. • Bulk transport for powders and granulates. • (Bottle) forming systems: suitable for containers ranging from 50 ml to 5 litres, at up to 250 units per minute. • (Box) formers for the automatic forming and filling of boxes. Why choose our technology? Our technology has been developed to the highest quality standards and is fully compliant with relevant regulations. Thanks to their modular design, the systems are easy to integrate into existing or new production lines, whilst advanced control systems and data logging ensure optimum traceability and process reliability. Whether you’re looking for a stand-alone solution or a fully automated line, our systems offer maximum flexibility, reliability and compliance. Find out how we can optimise your packaging process. Visit our website for more information or get in touch directly via the contact form.

Altrimex Packaging Solutions B. V. · Helmond

Labelling/coding systems

As an Altrimex customer, you’ll see how our labelling solutions meet the highest standards within your sector. You’ll find that our innovative systems are fully tailored to your needs and requirements, so you can always rely on an optimal result. You’ll benefit from systems suitable for: • High-quality application of self-adhesive labels. • Applying multiple labels per package, exactly as you wish. • A motion control system that ensures precise synchronisation of the labelling speed on the labelling heads, tailored to your production process. • Labelling solutions suited to any production environment in which you operate. You’ll find our solutions across various sectors, including: • The food industry• The chemical industry• The pharmaceutical industry Your production process is optimised by technology that: • Integrates flexibly into your entire packaging line. • Offers solutions for both standard and complex labelling challenges you may face. • Operates accurately and reliably, tailored to your product and packaging. Would you like to find out how we can improve your labelling process? Visit our website for more information or get in touch directly via the contact form.

Altrimex Packaging Solutions B. V. · Helmond

Filling machine for powders and granules

As a user of our packaging systems for powders and granules, you will immediately see how these solutions integrate seamlessly into your production process and meet the highest standards within your sector. You will benefit from reliable and efficient operation, fully tailored to your specific needs. Our systems offer: • Dosing by both volume and weight. • Suitable for quantities ranging from 0.5 grams to 25 kg. • Manual to fully automatic configurations. • Packaging into bags, boxes, jars, buckets and sachets. Why choose our technology? The technology integrates seamlessly with various packaging machines and is available in standard, ATEX and hygienic versions. Whether you operate in the food, chemical or pharmaceutical industry, our solutions meet the strictest quality standards and are easy to validate using IQ-OQ. This allows you to optimise your packaging process and ensures maximum flexibility and reliability. Would you like to find out how we can improve your packaging process for powders and granules? Visit our website for more information or contact us directly via the contact form.

Altrimex Packaging Solutions B. V. · Helmond

Filling machines for liquids

Our filling machines have been developed to meet the highest quality standards across a wide range of industries. With Altrimex, you’re choosing reliability, flexibility and bespoke solutions. What do we offer? Linear and rotary filling machines for different production speeds. Complete packaging lines for maximum efficiency. Suitable for products ranging from thin liquids to foaming and highly viscous materials. Capability to fill with solid pieces and multiple phases or types per fill. Applications across various sectors: Food industry Chemical industry Pharmaceutical industry Technology that enhances your production process: Flowmeters, piston filling and (pump) impeller technology. Precise dosing by volume or weight ATEX-certified solutions for explosive environments IQ-OQ validation for regulated processes Would you like to optimise your filling process? Find out more on our website or get in touch directly via the contact form.

Altrimex Packaging Solutions B. V. · Helmond

Multi-head weighers

As a manufacturer of hardware, we are looking for a reliable solution to pack large batches quickly and accurately. With Altrimex’s multihead weighers, we can achieve speeds of up to 50 boxes or bags per minute, without compromising on accuracy. For simple applications, linear weighing is a suitable alternative. The multihead weigher is not only suitable for hardware, but also for other loose goods such as sweets, nuts and pet food. This allows us to deploy the same technology flexibly across different markets. Our product is distributed evenly from the feed hopper onto a vibrating centre disc and accurately metered to multiple weighing units. Thanks to smart combination weighing, partial weights are optimally combined and fed to the filling station as an exact final weight. This results in consistent packaging quality and minimal product variation. Why choose this technology? You are assured of high output, reliability and ease of use. The robust, modular design integrates seamlessly into our packaging line and scales easily with our production. Would you like to find out how we can optimise your weighing and packaging process? Visit our website for more information or get in touch directly via the contact form.

Altrimex Packaging Solutions B. V. · Helmond

Closing solutions

Our locking solutions have been developed to meet the highest standards across a wide range of sectors. At Altrimex, you can count on innovative solutions that are fully tailored to your needs and requirements. Our systems are suitable for: Various cap types: screw-on, roll-on, push-on, plugs, pumps and seals. Single-head systems for lower speeds. Rotary cap capping machines for high speeds Suitable for powders, liquids and tablets. Suitable for irregularly shaped bottles made of glass, plastic or metal. Meets the stringent requirements of the food and pharmaceutical sectors. Applications across various sectors: Food industry. Chemical industry. Pharmaceutical industry. Technology that optimises your production process: Flexible integration into complete packaging lines. Solutions for both standard and complex closures. Precise and reliable operation, tailored to your product and packaging. Would you like to know how we can improve your sealing process? Visit our website for more information or get in touch via the contact form.

Altrimex Packaging Solutions B. V. · Helmond