Packaging machines: projects and case studies

OMAG packaging machines for single-dose packaging

Omag has been manufacturing machinery for small-format packaging such as sachets, sticks and doypacks for over 50 years. This includes dry products such as powders, granules or free-flowing materials like herbs, coffee and sugar, as well as functional foods, medicines and so on. But also for wet products such as sauces, dressings, gels, medical liquids, cosmetic liquids and so on. This includes all feeding systems, such as screw feeders, volumetric fillers and pumps. Everything is developed and built in-house. Did you know that Omag was the first machine manufacturer in Europe to produce stick pack machines? The sticks and sachets can then be secondary-packed on a fully automatic Omag cartoning machine. Omag has set itself the goal of being the technical market leader in the field of these packaging machines. Many customers worldwide in the food and pharmaceutical sectors choose Omag. Omag designs each machine specifically for its intended application, drawing on many years of experience. The machines are designed to be highly hygienic as standard, are extremely flexible in use and incorporate the latest technology.

KR Packaging · De Meern

CAM Packaging for primary and secondary packaging in the pharmaceutical industry

CAM Packaging is a group of manufacturers united under one company. It has been active in the packaging machinery sector for over 70 years. It is particularly well known for its solutions in the pharmaceutical and medical products sectors, and, more recently, in the nutritional foods sector. This includes blister packaging machines and the subsequent cartoning process. Or the filling of various products such as powders, capsules, tablets, gels and liquids into bottles or jars, which can then also be cartoned. In addition, we offer various solutions for cartoning packaged (pharmaceutical) products for secondary packaging and placement on a pallet. A complete line solution is therefore possible.

KR Packaging · De Meern

Robot palletiser

Our robotic palletising systems are advanced, automated stacking solutions designed for the safe and controlled palletising of a wide variety of packaging formats. They are used in industrial and commercial production lines where high capacity, flexibility and reliability are required. Product types: bags, bales, boxes, barrels, drums and tins Capacity: up to 1,500 units per hour Adaptability: adjustable to product changes, format changes and changes to the production line Conveyor integration: belt conveyors and roller conveyors for feeding goods to the robot Operation: user-friendly system, suitable for heavy and bulky goods Configuration: available as a turnkey solution, integrable into existing packaging lines The systems are suitable for sectors such as insulation materials, wood processing, agricultural products and recycling. They are suitable for both single palletising cells and dual-robot lines with high throughput. We develop and manufacture the systems ourselves, which enables bespoke solutions for each project. The robots are designed for flexible use with varying products or sizes, without compromising on speed or stacking accuracy.

Willems Baling Equipment · Hapert

Pallet Stretch Wrapper

Our pallet stretch wrapper is a pallet packaging machine that wraps stacked products in stretch film. The machine protects the load from moisture, dirt and dust and ensures stable pallet packaging that is also suitable for outdoor storage. Compatible pallet sizes: 1,200 × 800 mm (Euro) to 1,600 × 1,200 mm (Industrial) Load height: minimum 500 mm – maximum 3,100 mm (including pallet) Maximum load weight: 2,000 kg Capacity: up to 55 pallets per hour (depending on load and use of top sheet) Conveyor height: 500–600 mm (standard 600 mm) Variable stretch for low film consumption and reduced environmental impact Optional top sheet for extra protection against rain and moisture Integrated sealing bar for sealing the film strand Stack-and-wrap capability: wrapping layer by layer during robotic palletising Modular design with a small footprint; all moving parts are easily accessible The wrapper can be used for a wide range of products and pallet sizes — including mixed loads. Thanks to the stack-and-wrap function, even unstable loads can be effectively secured. The machine is easy to operate and maintain, and integrates seamlessly into an automated packaging line with robotic palletising.

Willems Baling Equipment · Hapert

Stretch hooders

Willems Baling Equipment’s stretch hooders are machines that are used to completely cover pallets with a stretch hood (stretch film). Suitable for the watertight, stable and presentable packaging of palletised loads — suitable for a wide range of product applications, including bales, sacks and other stacked goods. Models: Stretch Hooder M and Stretch Hooder L Pallet dimensions (Hooder L): 1,200 × 800 mm (Euro) to 1,600 × 1,200 mm (Industrial) Load height (Hooder L): min. 400 mm – max. 3,500 mm (including pallet) Maximum load dimensions (Hooder L): 1,750 × 1,350 mm Maximum weight: 1,500 kg Capacity: up to 60 pallets per hour (depending on product specifications) Installed power: 14 kW Film roll diameter: max. 1,000 mm Automatic film roll change: multiple rolls can be fitted; automatic change to the desired roll Film pulls under the pallet: secure attachment between pallet and load Horizontal and vertical stretching for a stable load and minimal film consumption Our stretch hooders are well suited for applications where watertight outdoor storage is required, where product labels must remain visible, or where the machine is integrated into an existing robotic palletising line. The machines are suitable for a wide range of sectors, including insulation materials, wood shavings, flax and pellets. All moving parts are easily accessible, which keeps maintenance and inspection simple. The construction is robust with a low overall height, and the hood leaves no loose film ends behind.

Willems Baling Equipment · Hapert

Combimat Mixing Weigher

MIXING WEIGHER A precise mix of different types of nuts? Orange, red and yellow mini peppers in a pack? Four different types of coffee biscuits in a box? No problem at all for the Combimat mix weigher! Whenever a mix of different products needs to be produced, we usually see that a pre-mix is made and fed as a single product into a (standard) weigher. However, this can sometimes result in, for example, no yellow peppers ending up in the packet, or there being far too many currants in the nut mix. To guarantee the correct mix ratio, the 20-, 24- and 32-head weighers can be divided into two, three or four segments, each with its own feed and set weight. This ensures that each individual product is weighed to the correct quantity, whilst the Combimat software works in the background to ensure that one segment compensates for any minor deviations in the other segments. This reduces give-away to an absolute minimum.

Laurijsen Weegautomaten · Dongen

Fragile Multihead Weigher

FRAGILE WEGER Fragility combined with speed and accuracy The fragile weigher has been specially developed in response to the need to weigh fragile products such as cakes and biscuits whilst minimising damage. Every multihead weigher involves drop heights, which are not a problem for many products but, in some cases, simply cause too much breakage. In the fragile weigher, all these drop distances have been minimised or replaced by a sliding motion. For example, the feed and weighing hoppers are not positioned vertically one above the other, but are designed in such a way that a sliding motion is created from the vibrating chute. As soon as the feed hopper opens, the product lands in the weighing hopper via a sliding motion. This significantly reduces breakage compared to a conventional multihead weigher. Once the optimal combination of weighing hoppers has been determined, the product is discharged via the slide chutes to the packaging machine. These slide chutes are designed with a very gentle 35° angle, so that little falling velocity is built up, thereby further minimising breakage. Optionally, a skirt or product stopper can also be fitted at the weigher’s outlet to reduce the impact of products colliding with one another. With a maximum speed of 50 (10-head) to 90 (14-head) weighings per minute, there is no compromise on speed or on Combimat’s outstanding accuracy. As standard, it is possible to open the selected weighing hoppers in quick succession. This creates a longer string of product, which falls more easily through the feed hopper of the packaging machine if a narrow bag size has been selected. Furthermore, all contact parts of the machine can be easily dismantled for cleaning, which guarantees maximum uptime of the weigher.

Laurijsen Weegautomaten · Dongen

Combimat Multiheads

COMBIMAT MULTIHEAD With over 800 machines installed, the Combimat multihead has now more than proven its worth across a wide variety of industries. Cherry tomatoes, nuts, chewing gum, frozen vegetables, olives, sweets, lettuce, as well as bolts, pet food and even play sand and cannabis are processed by these machines on a daily basis. Having started out with standard 8-, 10- and 14-head weighers, the range has since been expanded to include mix weighers and twin outlets, and thanks to the many possible project-specific customisations, the Combimat is often the right choice. Most applications involve the weighing of consumer packaging such as bags, jars, trays and boxes ranging from 1 to 1,000 grams, but the possibilities certainly do not end there. Please feel free to call or email us for tailored advice on your next multihead weigher. MULTIHEAD WEIGHING MACHINE APPLICATIONS The range of applications for the multihead weigher is extremely diverse in both the food and non-food industries: Tea Coffee Rice Seeds Lettuce Biscuits Cereals Pet food Cherry tomatoes Radishes Sweets Snacks Popcorn Croutons IQF chicken fillets Chicken and fish nuggets Nuts Easter eggs ADVANTAGES OF COMBIMAT MULTIHEADS The Combimat weighing machines from Laurijsen WeegAutomaten offer a wide range of benefits: 10.1″ colour touch-screen display in Dutch (also available in German, English and French) Simple operation for setting speed, weighing weight, opening times, etc. Storage for 99 programmes Easy to dismantle and clean without tools Synchronisation with all packaging machines Machine constructed entirely from stainless steel Bins opened by stepper motors; no compressed air required Load cell beneath the top cone for starting and stopping the feed COMBIMAT MULTIHEAD OPERATION In the multihead weigher, the product is transported to the feed hoppers via a central vibrating top cone and vibrating chutes. These discharge into the weighing hoppers, where high-precision load cells determine the weight. Each weighing hopper contains approximately a quarter of the set weight, and the weigher itself calculates the best combination that comes closest to the target weight. These selected hoppers are opened and converge via the central outlet hopper before feeding into the packaging machine. DESIGN AND OPTIONS The Combimat multihead weigher is constructed from stainless steel and is easy to clean, as all trays, troughs and chutes can be dismantled and reassembled without the need for tools. Thanks to the range of weighing tray volumes available (0.5 l, 1.6 l, 2.5 l and 5 l), a suitable solution can be provided for virtually any weight and volume. Many options are available for the Combimat weighers: 6WL and 15dp dimple plate Collection tray beneath the weigher for efficient transfer to the packaging machine Angled chutes for highly sticky products U-shaped chutes for small target weights 60° angle for sticky products (e.g. lettuce)

Laurijsen Weegautomaten · Dongen

Atoma Linear Weighers

ATOMA LINEAR WEIGHERS With over 1,000 weighing heads supplied by LWA, the Atoma linear weigher has more than proved its worth in the market. Originally manufactured in Germany, these machines are a prime example of German reliability; the original control system is replaced by our NewWeigh control system, including a new load cell and touchscreen control panel. With our extensive stock of spare parts and machines, the Atoma linear weighers thus guarantee many years of reliable production. APPLICATIONS OF ATOMA LINEAR WEIGHERS Atoma linear weighers are used in a very wide range of applications in both the food and non-food industries. Due to the low drop heights in Atoma linear weighers, they are often used for fragile products. In addition, the weigher is frequently used for semi-automatic applications, such as filling pre-formed sachets, jars and trays. Fresh fruit Chicken and fish nuggets Sliced vegetables Cream puffs Meatballs Sausages Bacon bits IQF raspberries Fresh prawns Fried onions Cat litter Coffee Biscuits Croutons Peanuts Salt Cereals Biscuits ADVANTAGES OF ATOMA LINEAR WEIGHERS The Atoma linear weighers from Laurijsen WeegAutomaten offer a wide range of benefits: Very high capacity and accuracy Often semi-automatic, but can also be synchronised with automatic packers Short runs Short changeover time Automatic taring Attractively priced Quick and easy to clean Short lead times 35 years’ experience OPERATION AND DESIGN OF THE ATOMA AUTOMATIC WEIGHING SYSTEM Atoma weighers can consist of 1, 2, 3 or even 4 weighing heads, depending on the required speed. Depending on the product, up to 20 weighings per minute per head can be achieved. There are essentially two types: The short version with one vibrating chute per weighing head between the hopper and the weighing bin, which is suitable for fine-grained products such as salt, sugar, seeds, coffee beans, etc. The long version, which consists of 3 wide vibrating chutes and 1 narrow precision-dosing chute. These, in turn, are designed for larger and more difficult-to-handle products, such as sweets, biscuits, meat, fish, vegetables, etc. Depending on the desired weight, a choice can be made between narrow and wide chutes, with the narrow version suitable for up to 2.5 kilograms and the wide version for up to 10 kilograms. All contact parts of the Atoma are made of 304 stainless steel and each weighing head has a separate weighing control unit, allowing it to operate as a stand-alone unit. This makes the weigher a true all-rounder in any production environment. ATOMA CONTROL SYSTEM Although the original modular Atoma system functions very well, many customers choose to have the weigher retrofitted. The original Atoma load cell is replaced by a digital load cell, and the Atoma circuit boards are also replaced by the calibratable NewWeigh control system. Touch-screen operation, including the ability to save programmes, greatly enhances the ease of use of the weighing machine. Incidentally, this conversion is also possible for other brands such as Hastamat, Optima and SPK.

Laurijsen Weegautomaten · Dongen

Combimat Linear Weighers

COMBIMAT LINEAR WEIGHERS Offering excellent value for money, the Combimat linear weighers are the ideal solution for start-up packagers or where budgets are tight. Featuring a clear colour touchscreen with storage for 90 programmes and easily removable contact parts, they can be cleaned extremely quickly and switched over to a new product in no time. These are often used as stand-alone units for semi-automatic filling of pre-formed packaging, but are also equipped with synchronisation signals to be linked to a packaging machine. COMBIMAT LINEAR WEIGHERS – APPLICATIONS The range of applications for Combimat linear weighers is very diverse in both the food and non-food industries: Tea Coffee Rice Seeds Fertiliser pellets Chocolate sprinkles Cereals Pet food Muesli Popcorn Croutons Nuts ADVANTAGES OF THE COMBIMAT LINEAR The Combimat weighing machines from Laurijsen WeegAutomaten offer a wide range of benefits: 7″ colour touchscreen display in Dutch (also available in German, English and French) Simple operation for setting speed, weighing weight, opening times, etc. Storage for 90 programmes Easy to dismantle and clean without tools Synchronisation with all packaging machines Machine made entirely of stainless steel Bins opened by stepper motors Sensor in the hopper for starting and stopping the feed Cost-effective weigher for the novice packer HOW THE COMBIMAT LINEAR WEIGHER WORKS In the linear filling units, the product is transported from the central hopper to the weighing hopper via the vibrating chute. This cycle is divided into three phases with different vibration intensities in order to achieve an optimal product flow. At the end of the chute, a pneumatic valve reduces the product flow towards the end of the weighing cycle to ensure optimum accuracy. DESIGN AND OPTIONS All linear weighers are constructed from stainless steel and feature a modular design. All contact parts can be removed without the need for tools, and their compact dimensions ensure they can be easily installed in the production area. Naturally, synchronisation signals are provided to enable operation in conjunction with an automatic packaging machine, but it is also possible, as an option, to operate the weigher semi-automatically using a foot pedal. Furthermore, a sensor monitors the level in the hopper and triggers a signal when product needs to be added. CONTROL Operation is carried out entirely via a user-friendly 7″ colour touch screen with storage for 90 programmes. The comprehensive software features, amongst other things, weighing filters, password protection and comes as standard with various languages (including Dutch, English, German, French and Spanish).

Laurijsen Weegautomaten · Dongen

NewWeigh E104A

NEWWEIGH E104 Minimum weight, maximum accuracy. Newweigh’s E104 automatic weighers are particularly suitable for weighing very fine products with a low target weight and extremely high accuracy. With the 80 cc weighing pan, weights as low as 0.5 grammes can be achieved, and the load cell with a readout of 0.02 grammes ensures minimal product give-away. E104A APPLICATIONS The Newweigh E104 automatic weigher is a high-quality machine designed for all free-flowing bulk materials such as tea, rice, seeds, detergents, fertiliser, cereals, animal feed, plastic granules, pellets, etc. Salt Seeds Beads Chocolate sprinkles Discodip Flaked seeds ADVANTAGES OF THE E104 The NewWeigh E104 from Laurijsen WeegAutomaten offers a wide range of benefits: Very high capacity and accuracy Average weight control Maintenance-free Robust and compact design Short changeover time Automatic tare Attractively priced Easy to clean 35 years’ experience 80 / 200 / 300 cc Weighing bowl capacity Weighing range 0.5 – 50 grams Capacity up to 15 wpm per cup HOW THE NEWWEIGH E104A WORKS The product is metered from the storage hopper (equipped with a product slide that determines the layer thickness) through a vibrating chute to the weighing pan. The vibration intensity across two stages (coarse and fine) and the weight setting are controlled via a touch-screen and can be saved per programme. All Newweigh automatic weighers feature an automatic control system that optimises itself during the dosing process and responds to any fluctuations in the product feed or composition. This ensures exceptionally high and consistent accuracy, down to as little as 0.1 per cent. DESIGN All parts coming into contact with the product are made of 304 stainless steel (2B finish). A version in 316 stainless steel is also available on request. The E104 can be built with multiple heads. A wider chute and a 200CC weighing hopper are also available as options.

Laurijsen Weegautomaten · Dongen

NewWeigh FreeFlow

NEWWEIGH FREEFLOW The NewWeigh FreeFlow weighers have been specially developed for free-flowing materials. As no vibrating chutes are used, there is very little dust generation and the footprint is extremely small. Optimal accuracy can be achieved using the servo-controlled dosing slide at the outlet of the hopper. FREEFLOW APPLICATIONS To be suitable for the FreeFlow, the product must flow freely under its own weight. This makes the weigher suitable for: Rice Discodip Cat litter Laundry detergent Salt HOW THE FREEFLOW WORKS At the heart of the FreeFlow weigher is the servo-controlled product slide. This is positioned between the hopper and the weighing bin to regulate the product flow in the coarse and fine phases with great precision. As no vibrating chutes are used, dust generation and segregation are kept to a minimum. The weigher is also fitted with an enclosure, making it possible to install a dust extraction system. DESIGN The NewWeigh FreeFlow is constructed entirely from 304 stainless steel and is also available in 316 stainless steel. The product flow can be further optimised by means of surface treatment (for example, with Teflon) and by creating an air flow. The servo motor is available in an ATEX-compliant version on request. The FreeFlow can be configured with 1, 2, 3, 4 or 6 weighing heads, for speeds of up to 80 weighings per minute. CONTROL SYSTEM NewWeigh weighing machines are equipped with a high-quality IPC control system featuring: A user-friendly touchscreen control panel in various languages Storage of 99 programmes, allowing for quick product changes MID approval, making them suitable for calibration An FTP server for storing all individual weights, which can be read remotely

Laurijsen Weegautomaten · Dongen

NewWeigh Short Linear Weigher

NEWWEIGH SHORT LINEAR WEIGHER The NewWeigh linear weigher, featuring a single vibrating chute between the hopper and the weighing bin, is particularly suitable for fine-grained products. This short version results in less dust generation and less segregation of products such as tea, muesli and seed mixes. Furthermore, thanks to its compact footprint, it takes up very little space in your production area. SHORT LINEAR WEIGHER APPLICATIONS The short NewWeigh automatic weigher can be used for various applications, but is particularly suitable for weighing fine-grained products, such as: Croutons Coffee Sugar Chocolate Pet food Coffee beans Peanuts Maize Beads Muesli Rice Artificial fertiliser Tea Seeds Laundry detergent Pine nuts Chocolate sprinkles ADVANTAGES OF SHORT LINEAR SCALES NewWeigh’s weighing machines offer a wide range of benefits: Very high capacity and accuracy Fully stainless steel machine Wide range of machine models Customised to customer specifications In-house engineering, manufacturing and software Maintenance-free Robust and compact design Short changeover time Easy to clean 35 years’ experience SHORT LINEAR WEIGHING OUTPUT Depending on the weight and volume, the maximum output is 20 weighings per minute per weighing head. For higher capacities, weighing machines can be configured with up to 4 heads, thereby achieving a capacity of up to 80 portions per minute. In addition, various models of linear weighers are available for weights up to 3 kg (8 litres in volume) and larger models up to 10 kg (30 litres in volume). OPERATION The weighing process begins in the weighing machine’s feed hopper, where the product is fed in bulk. The product is then transported to the weighing hopper via a vibrating chute using what is known as coarse and fine dosing. During coarse dosing, the vibrating chute operates at a higher amplitude to convey approximately 80 per cent of the set weight into the weighing hopper as quickly as possible. This is followed by fine dosing, during which the amplitude is lower, thereby achieving optimum accuracy. Once the weight has been reached and verified, the weighing hopper opens automatically and the next weighing cycle begins. DESIGN AND OPTIONS NewWeigh’s weighers are constructed entirely from stainless steel; all parts that come into contact with the product are made of 304 stainless steel (2B finish). A version in 316 stainless steel is also available on request. All contact parts can be treated with, for example, Teflon to prevent sticking and product build-up. The exterior of the hopper and the drop chute can also be coated to reduce noise levels. The pneumatic components are from Festo, which are widely available and guarantee consistent, high quality. Some commonly seen options include: Dust enclosure Angle of vibrating chutes for easier product transport Touchscreen in a separate cabinet for operating the weigher Transfer hopper to the packaging machine Platform / mounting frame above the packaging machine CONTROL SYSTEM NewWeigh weighers are fitted with a high-quality IPC control system featuring: User-friendly touch screen control panel in various languages Storage for 99 programmes, allowing for quick product changes MID approval, making them suitable for calibration An FTP server for storing all individual weights, which can be read remotely.

Laurijsen Weegautomaten · Dongen

NewWeigh Long Linear Weigher

NEWWEIGH LONG LINEAR SCALER The Newweigh linear weigher is a high-quality automatic weighing machine designed for weighing products that are more difficult to convey through vibrating chutes due to their unit weight, dimensions and/or product characteristics. The ‘long’ weighers – that is, the weighers with four vibrating chutes per weighing head – are the right choice in such cases. LONG LINEAR WEIGHER APPLICATIONS The NewWeigh linear weigher can be used for various applications, such as: Winegums Easter eggs Lollipops Nougat Meat skewers IQF raspberries Seafood Bacon bits Chocolate coins Bean sprouts Cream puffs Onions Sweets Rice cakes Olives Meatballs Pasta ADVANTAGES OF THE LONG LINEAR WEIGHER Very high capacity and accuracy Machine made entirely from stainless steel Many machine configurations Customer specifications In-house engineering, manufacturing and software Maintenance-free Robust and compact design Short changeover time Easy to clean 35 years’ experience OPERATION OF THE LONG LINEAR WEIGHER ‘Long’ weighers are fitted with a hopper with a vibrating chute, which is controlled by an ultrasonic sensor positioned above the subsequent vibrating chute. This ensures a uniform layer height within the machine. The vibration intensity can be controlled individually (separately programmable for coarse and fine dosing). A fine chute handles the final dosing. This chute can be easily adjusted to suit the product being weighed. The outlets of the coarse and fine vibrating chutes are fitted with valves to ensure the product is weighed as accurately as possible. DESIGN AND OPTIONS NewWeigh’s linear weighers are constructed entirely from stainless steel; all parts that come into contact with the product are made of 304 stainless steel (2B finish). A version in 316 stainless steel is also available on request. All contact parts can be treated with, for example, Teflon to prevent sticking and product build-up. The outer surfaces of the hopper and the drop chute can also be coated to reduce noise levels. The pneumatic components are supplied by Festo, which are widely available and guarantee consistently high quality. Some commonly seen options include: Profiled contact parts 6WL, 15dp, 7GM Incline angle of vibrating chutes for easier product transport Touchscreen in a separate cabinet for operating the weigher Transfer hopper to the packaging machine Platform/support frame above the packaging machine CONTROLS NewWeigh weighers are easy to operate thanks to the following features: Fully programmable control via an IPC with a colour touch screen Storage of 90 programmes, allowing for quick product changes All industrial weighers are MID-approved, meaning they are suitable for calibration.

Laurijsen Weegautomaten · Dongen

Conveyor belts/Feeder belts

Bespoke conveyor belts or feed belts. Everything can be manufactured to the customer’s specifications.

Naaijkens Engineering · Oisterwijk

Tecnovac Athena tray sealer

Tecnovac’s Athena series offers versatile, robust and hygienically designed stand-alone top-seal machines that are ready to tackle any packaging challenge. From simple sealing applications to advanced MAP and SKIN packaging – the Athena machines combine Italian reliability with smart flexibility, specially developed for small and medium-sized production sites. Compact power with maximum precision The Athena is a fully automatic top-seal machine, designed to effortlessly seal trays with or without modified atmosphere (MAP) or SKIN packaging. Thanks to its robust stainless steel construction, low-maintenance design and intuitive operation, the Athena is perfect for businesses seeking reliability and quality in a single machine. A key advantage of the Athena is its compatibility with the moulds used on the semi-automatic Olympia. This allows customers to scale up easily without additional investment in new tooling. Available models: Athena S – Sealing only Athena VG – Sealing + MAP (Modified Atmosphere Packaging) Athena VG-SKIN – Sealing + MAP + SKIN Athena H250 – Suitable for trays up to 250 mm high Suitable packaging types: Top seal / tray seal MAP packaging SKIN & SKIN protruding Athena Dual Drive – Dual chamber, double the efficiency For those seeking maximum productivity and flexibility, the Athena Dual Drive is the ideal solution. This dual-chamber machine can operate with two identical moulds (to double output) or with two different moulds. Using the PLC system, you can easily select the desired mould without costly downtime. The Athena Dual Drive is ideal for production environments where different formats are used, or where rapid product changeovers are crucial. Advantages of the Dual Drive: Up to 2x higher capacity Instant switching between two moulds via touchscreen Less downtime, higher output Perfect for production lines with multiple tray sizes Why choose the Athena series? Stainless steel construction: durable, hygienic and industrially reliable Modular design: from sealing to SKIN packaging Compatible with Olympia moulds: easy to scale up Simple operation: via a 15" HMI touchscreen Smart investment: ideal for growing production lines Would you like to test the top sealer with your own product? Would you like to see the Athena or Athena Dual Drive in action with your product? We’d be happy to demonstrate the possibilities at our showroom in Halsteren. See for yourself how these machines fit into your production process.

Het Packhuys · Halsteren

Sepia CP01 Case Packer

The Sepia CP01 case packer was developed in-house by Het Packhuys, in collaboration with our trusted partner J-TS. The high demand for a compact yet fast and powerful case packer has led to the creation of this impressive machine. The advantages of the Sepia CP01 case packer: In-house development and production Minimal pressure on the top seal film Virtually no moving parts Easy to integrate into existing lines Flexible and easy to maintain The CP01 case packer places trays quickly and precisely into the appropriate boxes, tubs or crates, with minimal pressure on the top-seal film; this is the system’s key advantage! The machine easily processes up to 100 trays per minute and is simple to integrate into existing production lines. 30x40 or 60x40 (pavement-style) boxes or the various plastic tubs are no problem for the machine. Thanks to a film detection system and a barcode scanner, you can be sure that only correctly packaged products are packed. In combination with our box destacker, the customer is assured of fully autonomous end-of-line automation.

Het Packhuys · Halsteren

Barsch horizontal flow packer

At Het Packhuys, we offer a range of flow-pack machines that are perfectly suited to the needs of the fruit and vegetable sector. Whether you opt for a horizontal or vertical flow-packer, we have the right solution for you. Barsch Barsch flow-pack packaging machines are designed for packaging irregularly shaped products in so-called flow-pack film. The major advantages of this method of packaging are improved hygiene, ease of use, speed and a longer shelf life for the product. Maximum accessibility and easy to maintain Simple and intuitive operation with digital support and recipe management. Quick format changeover Robust construction Models available as bottom-sealers, top-sealers and box-motion Barsch manufactures flow-pack machines in various configurations, specifically tailored to your packaging requirements. There is the horizontal flow-pack machine with film feed from above and below, featuring rotating blades or box-motion technology. Which variant is suitable for which product depends on the packaging format and the product itself. Barsch bottom sealers These horizontal flow packers are usually used for packaging products in trays, with the seal seam at the bottom. Examples include tomatoes, pears, mushrooms, etc. Loose products, such as ‘traffic light’ packs for peppers and apples, can also be processed using these flexible machines. Barsch top sealers Top sealers are primarily used for packaging loose and irregularly shaped products. With these machines, the film is fed from below and the packaging is sealed at the top. Examples of products packaged using our top sealers include: chicory, asparagus, rhubarb, carrots, lettuce and herbs.

Het Packhuys · Halsteren

Packaging Automation Rotofill rotary filling and capping machine for jars, cups and bottles

The Rotofill from Packaging Automation is a powerful and flexible rotary filling and capping machine for the fully automatic filling and capping of pre-formed jars, bottles or cups. Thanks to servo technology, intuitive operation and extensive options, this machine is suitable for a wide range of applications within the food industry. Flexible high-speed jar filling machine With speeds of up to 120 units per minute, the Rotofill is ideal for manufacturers seeking to combine high output with maximum versatility. The machine can be fitted with various filling systems for liquid, dry or viscous products and is compatible with pre-printed lids, film rolls and tamper-evident closures. Compatible with various filling and sealing options The Rotofill has a fully modular design and can be fitted with a wide range of dosing systems and sealing techniques, tailored to the type of product and packaging. This makes the machine suitable for use with everything from thin liquids to thick pastes, dry ingredients and layered products. MAP-F (Modified Atmosphere Packaging – Gas Flush) With MAP-F technology, the air inside the packaging is replaced by a tailored gas mix (e.g. nitrogen or CO₂). This extends the shelf life and improves the colour, flavour and freshness of the product. Thanks to the advanced gas-flush system, residual oxygen levels as low as 1% can be achieved. Ideal for fresh products such as salads, dips or dairy products. Auger Filler (For powders and fine granules) This precise dosing screw is perfect for dosing dry, free-flowing products such as herbs, flour, cocoa or protein powders. The auger filler is servo-controlled, easy to clean and seamlessly integrated into the machine control system. Multi-head weigher for solid ingredients A multihead weighing system is suitable for products such as nuts, fruit pieces, snacks or mixed salads. The system distributes the weight precisely across the jars and can fill multiple portions simultaneously, both whilst stationary and in motion. Very fast and efficient at higher volumes. Volumetric dosing For liquid and semi-solid products This filling option is ideal for sauces, dressings, yoghurt, soup or jam. The volume is accurately determined using cylinders or vibration technology. Suitable for a wide range of viscosities, including products containing pieces. Pre-cut lid sealing – foil or paper lids For the precise placement and sealing of individual (pre-cut) lids. The machine automatically recognises and positions the lid for a perfect seal. Available with tamper-evident features and automatic detection of missing lids. Film on a roll A fully automatic lid system in which the sealing film is fed from a roll, cut to size and precisely sealed onto the packaging. Suitable for both transparent and printed films. With optional film registration for positioning graphic elements. Simple operation & quick changeovers The Rotofill is designed with ease of use in mind. Thanks to the intuitive touchscreen interface and the integrated set-up wizard, operators can switch between different products and packaging quickly and without errors. The smart servo-driven components ensure smooth and precise operation of the turntable and other moving parts, whilst automatic height adjustments for jars eliminate the need for manual adjustment. The lightweight, tool-free changeover parts are easy to swap and feature a failsafe system, ensuring that format changes are carried out quickly and reliably. Furthermore, the built-in jar detection, pre-programmed recipe settings and precise sealing technology ensure consistent results with minimal downtime. Whether for one-off batches or rapid changes between different product lines – the Rotofill keeps the process simple, efficient and hygienic. Advantages of the Rotofill: Fills and seals up to 120 jars per minute Compatible with pre-cut lids and roll-fed film MAP-F gas flush for extended shelf life Choice of different filling techniques: volumetric, auger, multi-head or vibrating User-friendly touchscreen and automatic recipe settings Very quick and easy format changes without tools

Het Packhuys · Halsteren

Conveyor belts in all varieties

Discover our versatile solution for separating or simply conveying products. Here you can see a simple side conveyor that can be effortlessly integrated into both existing and new systems. The system is fully customisable to your specific requirements. It also offers the option to add functions such as start and stop signals, and even to control valves for air cylinders or similar applications. Are you interested in this versatile conveyor system? Please do not hesitate to contact us to discuss the possibilities in more detail.

Coer Machinebouw · Zeeland

Paddle Conveyor buffer system

A buffer system for a packaging line is the ideal solution for our client. The customer uses a high-speed packaging line, where disruptions to the production process were causing significant problems. In the event of a fault in one of the machines on the line, all products were blown off the conveyor belt, resulting in unnecessary wastage. Our proposed solution is the paddle conveyor buffer system. This innovative buffer system catches the products as they travel from the filling machine to the sleeving machine. In this way, the products are temporarily held in the buffer, preventing them from being ejected in the event of a disruption to the production process. This not only helps to reduce production losses but also improves the overall efficiency of the packaging line. With our buffer system, you are not only investing in improving the productivity of your packaging line, but also in sustainable solutions that result in significant long-term cost savings. Please get in touch with us to discuss the possibilities of the paddle conveyor buffer system for your specific needs and discover how we can optimise your production process.

Coer Machinebouw · Zeeland

Filling and packaging machine for sandwich fillings, ice cream and baking toppings

The development and construction of a vertical packaging machine for toppings for bread, ice cream or baked goods. The challenge was to create a machine that is not only flexible but can also handle different product sizes efficiently, without the need for complex conversion processes. To meet these requirements, we have developed an innovative packaging line. The key requirement for this machine was flexibility, enabling it to process both cardboard boxes and jars. To achieve this, we opted for a unique side-belt system that can hold the boxes and jars securely in place. This packaging line is an autonomous machine with an integrated linear weighing system. All settings are easy to adjust and are recorded in a log on the machine’s screen. The replaceable hardware components can be easily removed and replaced with bespoke parts for each specific product. Furthermore, it is possible to operate the machine with the central door open, allowing for manual filling or the addition of products. Thanks to the machine’s ease of use, it is possible to switch from one product to another in just 20 minutes. Has the above piqued your interest? Please feel free to contact us to discuss the options for your specific application. We are ready to meet your unique packaging needs.

Coer Machinebouw · Zeeland

Cardboard box-making machine for litter

The development and construction of a vertical packaging machine for toppings for bread, ice cream or baked goods. The challenge was to create a machine that is not only flexible but can also handle different product sizes efficiently, without the need for complex conversion processes. To meet these requirements, we have developed an innovative packaging line. The key requirement for this machine was flexibility, enabling it to process both cardboard boxes and jars. To achieve this, we opted for a unique side-belt system that can hold the boxes and jars securely in place. This packaging line is an autonomous machine with an integrated linear weighing system. All settings are easy to adjust and are recorded in a log on the machine’s screen. The hardware replacement parts are easy to remove and replace with bespoke parts for each specific product. Furthermore, it is possible to operate the machine with the central door open, allowing for manual filling or the addition of products. Thanks to the machine’s ease of use, it is possible to switch from one product to another in just 20 minutes. Has the above piqued your interest? Please feel free to contact us to discuss the options for your specific application. We are ready to meet your unique packaging needs.

Coer Machinebouw · Zeeland

Customised packaging machines

Flexibility is crucial in the packaging industry. We design and manufacture bespoke packaging machines that meet the high standards of this sector. Whether it’s filling machines, labelling machines, wrapping machines or palletising machines, our solutions are designed to increase productivity and ensure accuracy. Efficiency & cost savings We understand the competitive nature of the packaging industry. Our solutions incorporate advanced automation technologies to minimise waste and reduce operational costs. This enables you to remain competitive whilst simultaneously improving the quality and efficiency of your processes. At Coer Machinebouw, we strive for perfection in every machine we build. Together, we turn your vision into reality.

Coer Machinebouw · Zeeland